Page 2 - OUTDOOR —; Units designed for outdoor applications; Inspection and Maintenance during Storage; As units are removed; Receiving; The ideal environment for the storage of
2 ® Model MSX Make-Up Air The unit should be stored at least 3½ in. (89 mm) off the floor on wooden blocks covered with moisture proof paper or polyethylene sheathing. Aisles between parts and along all walls should be provided to permit air circulation and space for inspection. OUTDOOR — Units desi...
Page 3 - Table of Contents; Installation; Clearance to Combustibles /; Installation of Indoor Unit; NOTE; Indoor Mounting; Seal Wall Opening
3 ® Model MSX Make-Up Air Table of Contents Installation Clearance to Combustibles/Service Clearances . 3Indoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Unit Arrangement DB / HZ / UB . . . . . . . . . . . . . . 4Roof Mounted Unit — Arrangement DBC . . . . . 5-6Optional Eva...
Page 4 - Assemble and Attach Weatherhood; Installation of; Setting Unit; Roof Curb and Equipment Support
4 ® Model MSX Make-Up Air 5. Assemble and Attach Weatherhood The weatherhood can now be assembled and attached to the unit. Detailed assembly instructions can be found with the weatherhood. If the optional evaporative cooling module was selected, this step does not apply, refer to the Installation o...
Page 5 - Installation of Roof Mounted Unit; Install Combination Extension; Combination Extension; Sealing Ductwork; Installing Exhaust Fan
5 ® Model MSX Make-Up Air Installation of Roof Mounted Unit Arrangement DBC 1. Install Curb/Equipment Support(s) Position curb/equipment support(s) on the roof (reference the CAPS submittal for placement of curb/equipment support(s) in relation to the unit). Verify that all unit supports are level, ...
Page 6 - Install Supply Unit; Installing Supply Unit
6 ® Model MSX Make-Up Air 7. Install Supply Unit Use a crane and a set of spreader bars hooked to the factory lifting lugs to lift and center the unit on the extension/equipment support(s). Use self-tapping sheet metal screws to fasten the unit to the extension/equipment support(s). 8. Assemble and ...
Page 7 - Installation of Evaporative Cooling; Equipment Support; Secure Cooling Module to Unit; Set Evaporative Cooling Module
7 ® Model MSX Make-Up Air Installation of Evaporative Cooling Module (optional) NOTE Small evaporative coolers ship attached to the base unit and require no additional mounting. NOTE The use of all lifting lugs and a set of spreader bars is mandatory when lifting the evaporative cooling module. NOTE...
Page 8 - Installation of Electrical Wiring; Connect the Main Power; Electrical Nameplate
8 ® Model MSX Make-Up Air Installation of Electrical Wiring IMPORTANT Before connecting power to the unit, read and understand the following instructions and wiring diagrams. Complete wiring diagrams are attached on the inside of the control center door(s). IMPORTANT All wiring should be done in acc...
Page 9 - Installation of Electric Heater; WARNING; For 7-24 conductors in raceway or cable, reduce allowable; De-rated Wattage For Low Voltage; Electrical Wiring Instructions:
9 ® Model MSX Make-Up Air Installation of Electric Heater (optional) WARNING Electrical Shock Hazard! Disconnect all power sources before doing any work on the unit. Effect of Low Voltage on Wattage and British Thermal Unit (BTU) The heating elements may be used on voltages lower than the design vol...
Page 10 - Installation Evaporative Cooler; Evaporative Cooling with Recirculating Pump; Install the Water Supply Line; Recirculating Evaporative Piping; Evaporative Cooling with Auto Drain and Fill; Auto Drain & Flush Valves; Auto Drain & Fill Evaporative Piping
10 ® Model MSX Make-Up Air Installation Evaporative Cooler Piping (optional) IMPORTANT All supply solenoids, valves and all traps must be below the roof line or be otherwise protected from freezing. IMPORTANT The supply line should be of adequate size and pressure to resupply the amount of water los...
Page 11 - continued; Drain Trap
11 ® Model MSX Make-Up Air Evaporative Cooling with Auto Drain and Fill continued 1. Install the Water Supply Line Supply line opening requirements vary by unit size and arrangement and are field supplied. Connect the water supply line to the float valve through the supply line opening in the evapor...
Page 12 - Installation of Water Wizard; Evaporative Cooling with the Water WizardTM; Wire the Temperature Sensor; Water WizardTM Valves; Water WizardTM Installation
12 ® Model MSX Make-Up Air Installation of Water Wizard TM (optional) Evaporative Cooling with the Water Wizard™ 1. Install Normally Closed Supply Line/Solenoid Connect the water supply line to the manual supply valve in the unit. Install the supply solenoid in the supply line, upstream of the manua...
Page 13 - Install Suction Line; Distributor Access Panel; IMPORTANT; General Installation; Verify Nozzle Placement; Nozzle Placement; Installation with Hot Gas Bypass
13 ® Model MSX Make-Up Air 3. Install Suction Line Install suction line(s) from the compressor to the suction connection(s) which are stubbed through the side of the cabinet. 4. Install the Liquid Line and Thermal Expansion Valve (TEV) (by others) Liquid line openings vary by coil size and circuitin...
Page 14 - Install the Drain Line; Installation of Chilled Water Coil; Verify Coil Hand Designation
14 ® Model MSX Make-Up Air for one minute, the system is ready to be charged or refrigerant in another portion of the system can be opened to the coil. A steady rise in microns would indicate that moisture is still present and that the coil should be further vacuumed until the moisture has been remo...
Page 15 - Installation of Building Pressure; Mount Pressure Tap; Connections for Photohelic Gauge
15 ® Model MSX Make-Up Air Installation of Building Pressure Control (optional) 1. Mount Pressure Tap Using the factory provided bracket, mount the pressure tap to the outside of the unit. Choose a location out of the prevailing winds and away from supply or exhaust fans to assure accurate readings....
Page 16 - Check the Voltage; SPECIAL EQUIPMENT REQUIRED; Thermometer; Check for Vibration; Blower Rotation
16 ® Model MSX Make-Up Air Start-Up - Blower 1. Check the Voltage Before starting the unit, compare the supplied voltage, hertz, and phase with the unit and motor’s nameplate information. 2. Check the Blower Rotation Open the blower access door and run the blower momentarily to determine the rotatio...
Page 17 - • Heating Inlet Air Sensor
17 ® Model MSX Make-Up Air 6. Set-Up Optional Components Adjust the settings on the optional components. See the Control Center Layout in the Reference section for location of optional components. • Heating Inlet Air Sensor Typical setting: 60-70°F (15-21°C) • Cooling Inlet Air Sensor Typical settin...
Page 18 - Refer to the Start-Up Checklist in the Reference
18 ® Model MSX Make-Up Air 1. Check the Voltage Before starting the heater, compare the supplied voltage, hertz, and phase with the heater’s nameplate information. 2. Airflow Interlock With the supply fan on, verify the electric heater’s airflow interlock (DDS) is made. 3. Set the Unit’s Operating T...
Page 19 - Check that the pump filter is around the pump inlet.
19 ® Model MSX Make-Up Air 1. Check the Installation The media may have been removed during installation, so its orientation should be double checked. The media should be installed with the steeper flute angle sloping down towards the entering air side.Verify that the stainless steel caps and distri...
Page 20 - Water WizardTM User Interface; Recommended Water Pressure Chart; Program Display; Exit Program Mode; Minimum Cooling; Enter Program Mode
20 ® Model MSX Make-Up Air Water Wizard™ User Interface Key Function Description Function Key Recommended Water Pressure Chart Housing Size Media Width (inches) Water Pressure (in. wc) MSX-H12 30 20 MSX-H22 43 3 ⁄ 4 36 60 61 MSX-H32 66 72 96* 42 MSX-H35 120* 61 MSX-H38 180* 37 MSX-H42 216* 51 *Multi...
Page 21 - Enter Program Mode
21 ® Model MSX Make-Up Air NOTE The Freeze Temperature is preset to the factory recommended 45°F. Steps 9-11 should only be completed if the Freeze Temperature needs adjustment. NOTE The Freeze Temperature is the temperature at which the supply solenoid closes and the drain solenoid opens to drain t...
Page 22 - Building Pressure Control —; Building; Modulating; Potentiometer Control; Variable Volume Operation; Check Operation - VAV Units
22 ® Model MSX Make-Up Air Building Pressure Control — a variable frequency drive is controlled according to input from a pressure sensing device.Turn both knobs to the upper most pressure setting. You may have to remove the outdoor pressure tap tubing. VAV systems should go to maximum speed. Set bo...
Page 23 - Check Operation - Recirculating; Recirculation Operation
23 ® Model MSX Make-Up Air Check Operation - Recirculating Units (optional) NOTE Blower Start-Up, steps 1-5 should be performed before the blower is run. Recirculation Operation The recirculation operation option is recommended when the ventilation equipment provides the primary source of heating fo...
Page 24 - Operation - Electrical; Electrical Sequence; energized and closed
24 ® Model MSX Make-Up Air Operation - Electrical Electrical Sequence 1. Exhaust Fan Contact (S1) Closed (optional) • Power passes through N.C. contact on exhaust fan overload (ST2 OL), which is closed if exhaust fan (M2) has not overloaded • Power passes to exhaust fan starter (ST2) • N.O. contact ...
Page 25 - Function Key; CAUTION
25 ® Model MSX Make-Up Air Drain Mode Drain Mode locks open the drain solenoid and drains the supply line between the supply solenoid and the media. To activate Drain Mode simultaneously, press the Function and Enter Keys (L2 will light). To deactivate Drain Mode and unlock the drain solenoid, simul...
Page 26 - Proper supply power at; Blower Does Not Operate; 4 VAC across A2 and A1 on; Troubleshooting
26 ® Model MSX Make-Up Air Proper supply power at main disconnect Check main voltage (See Blower Start-Up Step #1) Main Disconnect (DS1) Off (Turn Main Disconnect DS1 On) Primary fuses blown (Replace fuses) 24 VAC between terminals R and X? Main Transformer (TR1) Defective (Replace transformer) 24 V...
Page 27 - Motor Overamps; Adjust drives or increase external
27 ® Model MSX Make-Up Air Motor Overamps Troubleshooting Air volume too high? Adjust drives or increase external static pressure as needed. (Reference Blower Start-Up Step #5) Motor horsepower too low? Resize motor. Motor voltage correct? Provide proper power supply. (Reference Blower Start-Up Step...
Page 28 - Insufficient Airflow; Too Much Airflow
28 ® Model MSX Make-Up Air Insufficient Airflow Troubleshooting Damper(s) not fully opened? Adjust damper linkage(s), or replace faulty actuator(s). (Damper actuators may take a few minutes to open) Filters dirty or clogged Clean or replace filters. (Reference Filter Maintenance in the Maintenance s...
Page 29 - Excessive Noise or Vibration; (Reference V-Belt Drive Maintenance in the Maintenance section); Bearings worn or need; Wheel rubbing on inlet?
29 ® Model MSX Make-Up Air Excessive Noise or Vibration Troubleshooting Sheaves aligned? Align sheaves. (Reference V-Belt Drive Maintenance in the Maintenance section) Wheel unbalanced? Clean and/or balance wheel(s). Belts worn or loose? Replace worn belts or tighten loose belts. (Reference V-Belt D...
Page 30 - Electric Heater Does Not Operate (optional); Supply fan must be on for heater to operate; 4 VAC between; At this time the heater should be energized.
30 ® Model MSX Make-Up Air Electric Heater Does Not Operate (optional) Supply fan must be on for heater to operate Troubleshooting 24 VAC between terminals W1 and X? Heat Switch (S4) Off (Turn Heat Switch (S4) On) Heat Switch not wired (Wire Heat Switch (S4)) 24 VAC between terminals 22 and 21? Main...
Page 31 - Evaporative Cooler does not Operate (Recirculating pump); Supply fan must be on for cooler to operate; Water Blows through Evaporative Cooler
31 ® Model MSX Make-Up Air Evaporative Cooler does not Operate (Recirculating pump) Supply fan must be on for cooler to operate Troubleshooting Water Blows through Evaporative Cooler Water supply greater than evaporation and bleed-off rate? Use the main supply valve to reduce the supply of water. Ai...
Page 32 - Water WizardTM — Improper Water Supply; Adjust the Manual Supply Valve; Exit Program Mode
32 ® Model MSX Make-Up Air Water Wizard™ — Improper Water Supply Troubleshooting 1. Adjust the Manual Supply Valve Adjust the manual supply valve (refer to Start-Up, Water Wizard™). If the recommended water pressure does not provide enough water, increase the pressure until the desired water supply ...
Page 33 - Maintenance - Routine; Snow Accumulation; Belt Tension; Drive Alignment
33 ® Model MSX Make-Up Air Maintenance - Routine CAUTION Lock-out the gas and the electrical power to the unit before performing any maintenance or service operations to this unit. V-Belt Drives V-belt drives must be checked on a regular basis for wear, tension, alignment, and dirt accumulation.Chec...
Page 34 - Filters; Evaporative Coolers; Media Orientation; Bearings; Fan
34 ® Model MSX Make-Up Air Maintenance - Routine continued Filters Filter maintenance is generally limited to cleaning and replacement.If aluminum mesh filters are installed, they can be washed in warm soapy water.An adhesive spray can be added to aluminum mesh filters to increase their efficiency.I...
Page 35 - Chilled Water Coils
35 ® Model MSX Make-Up Air IMPORTANT Be sure to read and follow the manufacturer’s recommendations before using any cleaning fluid. CAUTION Caution should be used to avoid injury when venting the coil. High pressure and/or high temperature fluids can cause serious injuries. Chilled Water Coils Test ...
Page 36 - oC
36 ® Model MSX Make-Up Air Maintenance - Fall Evaporative Coolers The water should be shut off and all the lines drained when the outside temperature drops below 45°F.Remove drain plugs for the winter.Clean all interior parts of any mineral deposits or foreign materials that may have built-up during...
Page 37 - Reference; Typical Control Center Layout; MSX Unit Control Center Layout; Dirty Filter Switch
37 ® Model MSX Make-Up Air Reference Typical Control Center Layout MSX Unit Control Center Layout 7 8 4 6 9 11 12 10 5 14 2 13 18 3 1 16 15 17 Dirty Filter Switch 1. Primary Fuses — provides proper fusing to low voltage transformer. 2. Low Voltage Transformer — provides low voltage to controls and o...
Page 38 - Pre Start-Up Checklist; Typical setting varies
38 ® Model MSX Make-Up Air Start-Up Checklist Unit Model Number _______________________________ (e.g. MSX-120-H32-DB) Unit Serial Number _______________________________ (e.g. 10111000) Start-Up Date _______________________________ Start-Up Personnel Name __________________________Start-Up Company __...
Page 39 - Maintenance Log
39 ® Model MSX Make-Up Air Maintenance Log Date __________________ Time _____________ AM/PMNotes:___________________________________________________________________________________________________________________________________________________________________________________________________________...
Page 40 - AMCA Publication 410-96, Safety Practices for Users and; Warranty
40 Greenheck Catalogs MSX provide additional information describing the equipment, fan performance, available accessories, and specification data. ® Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: [email protected] • Web site: www.greenheck.com 470658 • Model MSX Make-Up Air, Rev. 3, May 2...