Graco BULLDOG 222248- Manuals

Page 2 - SAFETY WARNINGS; MOVING PARTS HAZARD; General Safety; Safety Latch; Spray Tip/Nozzle Safety

306–646 SAFETY WARNINGS HIGH PRESSURE FLUID CAN CAUSE SERIOUS INJURY. FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS. Read And Understand All Instruction Manuals Before Operating Equipment. MOVING PARTS HAZARD KEEP HANDS AND FINGERS AWAY FROM THE PRIMING PISTON DURING OPERATION AND WHENEVER THE PUM...

Page 5 - OPERATION

5 306–646 OPERATION WARNING Pressure Relief Procedure To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow this pro- cedure whenever you shut of f the pump, when checking or servicing any part of the ...

Page 6 - MAINTENANCE

6 306–646 MAINTENANCE Shutdown and Care of the Pump Always follow the Pressure Relief Procedure Warning on page 7 whenever you shut of f the pump. Stop the pump at the bottom of its stroke to keep fluid from drying on the exposed displacement rod and damaging the throat packings.Every 40 hours of op...

Page 7 - TROUBLESHOOTING GUIDE; WARNING; PROBLEM

7 306–646 TROUBLESHOOTING GUIDE Pressure Relief Procedure To reduce the risk of serious bodily injury, including fluid injec- tion, splashing in the eyes or on the skin, or injury from moving parts, always follow this procedure whenever you shut off the pump, when checking or servicing any part of t...

Page 8 - DISPLACEMENT PUMP SERVICE; Model 204–641 Displacement Pump (Used on

8 306–646 DISPLACEMENT PUMP SERVICE Moving parts can pinch or amputate your fingers or other body parts. When the pump is operating, the priming piston (located at the pump intake) and the air motor piston (located behind the air motor shield) move. Therefore, NEVER operate the pump with the air mot...

Page 10 - Do not disassemble

10 306–646 Model 222–638 Displacement Pump (Used on Models 222–526, 222–539, 223–984 and 223–991) NOTE: Before beginning, read “Before Y ou Start” on page 8. Disassembly NOTE: Refer to Fig 3 and the parts drawing during the following procedure. 1. Remove the cotter pin (41). Unscrew the coupling nut...

Page 12 - PARTS DRAWING – STANDARD PUMPS; 0:1 Ratio King Pump; 0:1 Ratio Bulldog Pump; 0:1 Ratio Bulldog Pump; with Quiet Air Motor

12 306–646 PARTS DRAWING – STANDARD PUMPS LIPS OF V–PACKINGS MUST FACE UP 1 (MODEL 208–356 SHOWN) 52 TORQUE TO 40–50 ft–lb (54–68 N.m) 49 **41 50 45 *15 *17 39 27* 4 26 **21 18 **42 33 19 34 *35 38 20 27* 29 27* 7 **32 11 3 **30 28 31 36 376 LIPS OF V–PACKINGS MUST FACE DOWN 8 TORQUE TO 60 ft–lb (82...

Page 13 - PARTS LIST – STANDARD PUMPS; Must be purchased separately; Qty; O–ring 104–445 included in the kit is not used; HOW TO ORDER PARTS

13 306–646 PARTS LIST – STANDARD PUMPS Model 222–248, Series A 20:1 Ratio King Pump with Standard Air Motor Includes items 1–66 Model 204–287, Series K 10:1 Ratio Bulldog Pump with Standard Air Motor Includes items 1–66 Model 215–873, Series B 10:1 Ratio Bulldog Pump with Quiet Air Motor Includes it...

Page 14 - PARTS DRAWING – SEVERE–DUTY PUMPS

14 306–646 PARTS DRAWING – SEVERE–DUTY PUMPS Model 222–539, Series A 20:1 Ratio King Pump with Standard Air Motor and Severe–Duty Displacement Pump Includes items 1–66 Model 223–991, Series A 20:1 Ratio King Pump with Quiet Air Motor and Severe–Duty Displacement Pump Includes items 1–66 Model 222–52...

Page 15 - PARTS LIST – SEVERE–DUTY PUMPS

15 306–646 PARTS LIST – SEVERE–DUTY PUMPS Model 222–539, Series A 20:1 Ratio King Pump with Standard Air Motor and Severe–Duty Displacement Pump Includes items 1–66 Model 223–991, Series A 20:1 Ratio King Pump with Quiet Air Motor and Severe–Duty Displacement Pump Includes items 1–66 Model 222–526, ...

Page 16 - ACCESSORIES; USE GENUINE GRACO PARTS AND ACCESSORIES; BLEED–TYPE MASTER AIR VALVE

16 306–646 ACCESSORIES USE GENUINE GRACO PARTS AND ACCESSORIES Must be purchased separately. GROUNDING CLAMP 103–538 GROUND WIRE 208–950 7.6 m (25 ft) long, 1.5 mm (12 gauge) AIR PRESSURE REGULATOR KIT 205–712 200 psi (14 bar) MAXIMUM WORKING PRESSURE Includes bleed–type master air valve 3/4 npsm(f)...

Page 17 - GRACO THROAT SEAL LIQUID

17 306–646 ACCESSORIES USE GENUINE GRACO PARTS AND ACCESSORIES Must be purchased separately. GRACO THROAT SEAL LIQUID Non–evaporating liquid for wet cup 206–995 1 quart (0.95 liter) 206–996 1 gallon (3.8 liter) FLUID DRAIN VALVE 210–658 350 bar (5000 psi) MAXIMUM WORKING PRESSURE 3/8 npt(f) mbe; Vit...

Page 19 - ment Pump is advanced to Series B.

19 306–646 DIMENSIONS 54.75” (1391 mm) 19.625” (499 mm) ON DOWN STROKE 1–1/2” NPT(F) FLUID OUTLET OPTIONAL FLUID OUTLET 3/4 NPSM(F) AIR INLET 13.875” (352 mm) 21.25” (540 mm) 4.25” (108 mm) DIA. MOUNTING HOLE LAYOUT 11.25” (286 mm) DIA. AIR MOTOR BASE FLANGE USE GASKET 161–806 (ORDER SEPARATELY) FOU...

Page 20 - THE GRACO WARRANTY AND DISCLAIMERS; IMPORTANT PHONE NUMBERS

20 306–646 TECHNICAL DATA Air Operating Range Bulldog Models 204–287, 215–873, 222–526, and 223–984 40–100 psi (3–7 bar) . . . . . . . . . . King Models 222–248, 222–539, and 223–991 40–90 psi (3–6 bar) . . . . . . . . . . . . . . . . . . . . Air consumption Bulldog Models 204–287, 215–873, 222–526,...