Graco 3A1898B- Manuals

Page 2 - Warnings; WARNING; FIRE AND EXPLOSION HAZARD; Special Conditions for Safe Use; Read MSDSs to know the specific hazards of the fluids you are using.; PRESSURIZED EQUIPMENT HAZARD

2 3A1898B Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-ment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer ...

Page 3 - EQUIPMENT MISUSE HAZARD; PERSONAL PROTECTIVE EQUIPMENT

3A1898B 3 EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment...

Page 4 - Carefully unscrew lubrication canister from; Component Identification; Canister cannot be refilled.

Component Identification 4 3A1898B Pressure Relief Procedure 1. Cover lubrication point (A) and lubricator (B) with a heavy rag to absorb any fluid that may leak out while loosening the lubricator. 2. Carefully unscrew lubrication canister from the lubrication point (A). A Lubrication PointB Lubrica...

Page 5 - Installation and Setup; YES; Installation Guidelines

Installation and Setup 3A1898B 5 Installation and Setup Determining Correct Mounting Method NOTE: • Direct mounting should be used for lubrica-tion points that are easily accessible. • Remote mounting is recommended if you answer YES to any of the questions below. 1. Is the ambient temperature at th...

Page 6 - Electronic Control Setup; Installing the Electronic Control Cover; Relieve pressure; Setting Up the Electronic Control; SET

Installation and Setup 6 3A1898B Electronic Control Setup The discharge settings can be programmed for any length of time between 1 to 12 months and the interval may be changed at any time. The following instructions assume this is an existing installation and you are replacing the lubrication cartr...

Page 7 - Preparing for Installation; Checking the Counter Pressure; Counter Pressure Test Procedure

Installation and Setup 3A1898B 7 NOTE: • If at anytime during opera-tion you need to turn the unit OFF, press the SET button repeatedly until two horizontal lines appear on the display. This indicates the con-trol is OFF. • The discharge period can be changed at anytime to suit equip-ment demands or...

Page 8 - cc; no more than 5 seconds; Example; NOTICE

Installation and Setup 8 3A1898B 3. Install lubricator unit into adapter (B). 4. Install reducers, extensions, grease line, etc. (if necessary). 5. Screw a pressure manometer into the lubri- cation point (dd) (F IG . 3, page 7). 6. Ensure the stop valve ( cc ) of the pressure manometer is open. 7. A...

Page 9 - Remote Mounting Installations; Direct Mounting

Installation and Setup 3A1898B 9 Remote Mounting Installations • Installations up to 3 ft away from the lubri-cation point can be mounted with flexible tubes and a bracket. Refer to F IG . 5, F IG . 6 and F IG . 7 for examples of correct remote mounting installations. • Remote installations require ...

Page 10 - With Tube and Grease; F Tube connection (User; With Tube and Oil; F Tube connection (user

Installation and Setup 10 3A1898B With Tube and Grease A Lubrication CanisterB Insert for Bracket, 124088C Mounting Bracket, 124304D Tube connector (user supplied)*E Nylon tube (user supplied)* F Tube connection (User supplied)* * Graco recommends only using tubes with an inside diameter of at least...

Page 11 - Turn the electronic control cover; Replacement Cansiters; Use a spanner wrench to separate battery; Storage; Application

Changing the Lubrication Canister 3A1898B 11 Changing the Lubrication Canister 1. Relieve pressure , page 4. 2. Unscrew the lubri- cation canister and remove from grease port. 3. Remove the protec- tive plastic cover over the electronic con-trol. Keep this cover to reinstall after setup is complete ...

Page 12 - Troubleshooting; Malfunction

Troubleshooting 12 3A1898B Troubleshooting Malfunction Possible Cause Solution No lubrication Canister empty Replace canister Lubricator off See Setting Up Electronic Control, page 6 Grease spurts from lubricator when removed from service Resistance to grease flow too high • Manually purge point to ...

Page 13 - Grease dispensing too slowly

Troubleshooting 3A1898B 13 Grease dispensing too slowly Average ambient temperature is below -20°C (-4°F) Remote mount lubricator in area with an ambient tem-perature within specified range of -20°C - +60°C (-4°F - +140°F) Resistance to grease flow too high • Manually purge point to ensure that grea...

Page 14 - Dimensions

Technical Data 14 3A1898B Technical Data Dimensions Housing Material Transparent plastic Lubricants Grease and oil Drive Electrochemical Grease Nozzle Thread R1/4 male Lubricant Volume 130 cm 3 (8 in. 3 ) Length (L) 145 mm (5.71 in.) Maximum Diameter (D) 65 mm (2.5 in.) Weight Full = 130 g (4.6 oz)E...

Page 15 - Notes

Page 16 - Graco Standard Warranty; Graco Information

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A1898 Patent information: www.graco.com/p...