Graco 3A0418E- Manuals

Graco 3A0418E– User Manual in PDF format online.

Manuals:

User Manual

User Manual Graco 3A0418E

Summary

Page 2 - Warnings; WARNING; FIRE AND EXPLOSION HAZARD; stop operation immediately.; Special Conditions for Safe Use

2 3A0418E Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-ment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer ...

Page 3 - PRESSURIZED EQUIPMENT HAZARD; Pressure Relief Procedure; EQUIPMENT MISUSE HAZARD; Technical Data

3A0418E 3 PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Relief Procedure before cleaning, checking, or servicing equipment. • Tighten all fluid connections before operating the eq...

Page 4 - PERSONAL PROTECTIVE EQUIPMENT; Protective eyewear, and hearing protection.; CALIFORNIA PROPOSITION 65

4 3A0418E PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes ...

Page 5 - Include - lubricator canister, grease and activation screw; MONTHS

Models: Include - lubricator canister, grease and activation screw 3A0418E 5 Models: Include - lubricator canister, grease and activation screw EP-120 Lubricators EC-120 Lubricators Part No. MONTHS Application 24J949 1 Lithium EP-2 24J950 1 Construction 24J951 1 Bearing 24J952 1 Milling 24J953 1 Foo...

Page 6 - Cover lubrication point and lubricator with a; Component Identification; Canister cannot be refilled.

Component Identification 6 3A0418E Pressure Relief Procedure 1. Cover lubrication point and lubricator with a heavy rag to absorb any fluid that may leak out while loosening the canister. 2. Carefully unscrew lubrication canister and remove it from the lubrication point. Component Identification A L...

Page 7 - Installation and Setup; YES; Installation Guidelines; Preparing for Installation; Checking the Counter Pressure; A 60 cc EM-Drive Lubricator containing

Installation and Setup 3A0418E 7 Installation and Setup Determining Correct Mounting Method NOTE: • Direct mounting should be used for lubrica-tion points that are easily accessible. • Remote mounting is recommended if you answer YES to any of the questions below. 1. Is the ambient temperature at th...

Page 8 - Counter Pressure Test Procedure; no more than 5 seconds; NOTICE

Installation and Setup 8 3A0418E Graco recommends checking the counter pressure by connecting an EM-Drive Lubrica-tor to a pressure manometer (user supplied). A pressure manometer is a simple device that measures pressure output. To build a pressure manometer you need a pressure gage ( aa ), tee fit...

Page 9 - After flushing, repeat counter pressure test.; Grounding Clamp Installation; Insert lubrication canister inside grounding

Installation and Setup 3A0418E 9 12. If counter pressure is 4 bar (58 psi) or higher, flush lubrication point with a grease gun. After flushing, repeat counter pressure test. If the counter pressure does not decrease you may need a different lubricant or lubri-cator canister. Contact Graco Customer ...

Page 10 - Example; Remote Mounting Installations; Direct Mounting

Installation and Setup 10 3A0418E Priming / Prefilling Fittings and Grease Lines All grease lines (extensions and tubes) must be primed/prefilled. Without priming/prefilling, the lubricator would first need time to fill the tubes with lubricant before it would actually supply lubricant to the lubric...

Page 11 - With Tube and Grease; F Tube connection (User

Installation and Setup 3A0418E 11 With Tube and Grease A Lubrication CanisterB Insert for Bracket, 124088C Bracket, 124087D Tube connector (user supplied)*E Nylon tube (user supplied)* F Tube connection (User supplied)* * Graco recommends only using tubes with an inside diameter of at least 6 mm (1/...

Page 12 - With Tube and Oil; F Tube connection (user

Installation and Setup 12 3A0418E With Tube and Oil A Lubrication CanisterB Insert for Bracket, 124088C Bracket, 124087D Tube connector (user supplied)*E Nylon tube (user supplied)* F Tube connection (user supplied)* G Oil throttle, 124102 * Graco recommends only using tubes with an inside diameter ...

Page 13 - Startup

Installation and Setup 3A0418E 13 Startup NOTE: • The lubrication period is determined by the color of the activator screw. • Electrochemical lubricators are tempera-ture and vibration dependent. Refer to Table 1 to determine the correct acti-vator screw and lubricator to use for your appli-cation a...

Page 14 - Activation; Activate the lubricator prior to installation.

Installation and Setup 14 3A0418E Activation A Intended breaking pointB SealC Gas generating pelletD Top ring Activate the lubricator prior to installation. For the following instructions, unless otherwise instructed, refer to F IG . 8 . 1. Verify the activator screw contains the gas generating pell...

Page 15 - Canister Installation; Disposal

Changing the Lubrication Canister 3A0418E 15 Canister Installation 1. Remove lubrication plug (A) (F IG . 11). 2. Tightly screw the lubricator into the lubrica- tion point by hand - tools are not necessary (F IG . 12). 3. Once installed, the lubricator should be inspected periodically. Changing the ...

Page 16 - Troubleshooting; Malfunction; No lubrication

Troubleshooting 16 3A0418E Troubleshooting Malfunction Possible Cause Solution No lubrication No gas development Slightly shake canister or tap on the activator screw (ring should be broken off) Still within activation period See Startup information on page 13. Grease spurts from lubricator when rem...

Page 17 - Grease dispensing too slowly

Troubleshooting 3A0418E 17 Grease dispensing too slowly Average ambient temperature too low for activator type Select a different activator typeUse a temperature indepen-dent lubricator for dispensing Resistance to grease flow too high Manually purge point to ensure that grease can be freely receive...

Page 18 - Parts; Miscellaneous Accessories; Volume

Parts 18 3A0418E Parts Miscellaneous Accessories Mounting Brackets Repair Kits 400 Gram Lubricant Cartridges EM-Drive 60cc Models (Used for counter pressure test only) Part No. Description 124087 BRACKET, plastic 124088 FITTING, insert, 1/4 m - 1/4 f 124089 BRUSH, pig hair, 1/4 fnpt - 3/4 124090 BRU...

Page 19 - Dimensions

Technical Data 3A0418E 19 Technical Data Dimensions Housing Material EP-120 Transparent plastic with reinforced base EC-120 Metal with flexible plastic end cone Lubricants Grease and oil Drive Electrochemical Grease Nozzle Thread R 1/4 male Lubricant Volume EP-120 / EC-120 120 cc (4.1 oz) Length (L)...

Page 20 - Graco Standard Warranty; Graco Information

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A0418 Patent information: www.graco.com/p...