Graco 3A0415D- Manuals

Page 2 - Warnings; WARNING; FIRE AND EXPLOSION HAZARD; stop operation immediately.; TOXIC FLUID OR FUMES HAZARD; Pressure Relief Procedure

2 3A0415D Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-ment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer ...

Page 3 - EQUIPMENT MISUSE HAZARD; Technical Data; PERSONAL PROTECTIVE EQUIPMENT

3A0415D 3 EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment...

Page 4 - Component Identification

Component Identification 4 3A0415D Pressure Relief Procedure 1. Cover lubrication point (A) and lubricator (B) with a heavy rag to absorb any fluid that may leak out while loosening the adapter. 2. Carefully unscrew support adapter (D) from the lubrication point (A). A Lubrication PointB Lubrication...

Page 5 - Installation and Setup; Determining Correct Mounting Method; YES; Preparing Lubricator for Installation

Installation and Setup 3A0415D 5 Installation and Setup Determining Correct Mounting Method NOTE: • Direct mounting should be used for lubrica-tion points that are easily accessible. • Remote mounting is recommended if you answer YES to any of the questions below. 1. Is the ambient temperature at th...

Page 6 - no more than 5 seconds; ee

Installation and Setup 6 3A0415D A pressure manometer is a simple device that measures pressure output. To build a pressure manometer you need a pressure gage ( aa ), tee fitting ( bb ) and stop valve ( cc ). F IG . 1 shows a correctly assembled pressure manometer, connected to the lubricator and a ...

Page 7 - Circuit Board Settings

Installation and Setup 3A0415D 7 Circuit Board Settings Function Display Red and green LED’s (Light Emitting Diodes) are on the circuit board and visible through the transparent cover. The following signals about operating conditions/malfunctions are displayed by these LED’s for the user: There is a...

Page 9 - Changing the Dip Switch Setting; Selecting Mounting Location; Installation Guidelines; Direct Mounting Installation; Correct

Installation and Setup 3A0415D 9 Changing the Dip Switch Setting The discharge period (Time) and/or lubrication canister size (Volume) can only be changed when a new lubrication canister is attached. If settings must be changed during current oper-ation; i.e., after discharge was started, you must a...

Page 10 - Remote Mounting Installations; Grease Lubrication with Tube

Installation and Setup 10 3A0415D Remote Mounting Installations Refer to F IG . 7 and F IG . 8 for examples of cor- rect remote mounting installations. • Remote installations require a grease line. Graco recommends using a 5/16 inch flexi-ble hose. • Select a position for the lubricator that is easy...

Page 12 - Operation

Operation 12 3A0415D Installing Lubricator to Lubrication Point 1. Clean the lubrication point to remove any potential contaminants. 2. Verify the thread of the lubricator corre- sponds to the thread of the screw point. 3. Verify Dip Switches are correctly set. See Table 1, page 8. 4. Prime the grea...

Page 13 - To begin the discharge:; Maintenance; Removing Lubrication Canister

Maintenance 3A0415D 13 • The “TIME” switches 1 and 2 of the 4-way code switch in the drive unit match the desired discharge period. • All components are properly assembled and screwed together hand tight. To begin the discharge: Turn the rotary switch from the OFF position to the ON posi-tion. Maint...

Page 15 - Lubrication Canister Disposal; Troubleshooting; Malfunction

Troubleshooting 3A0415D 15 Lubrication Canister Disposal Dispose of hazardous fluid in approved con-tainers, and according to applicable guidelines. Read the MSDS to know the specific hazards of the fluids you are using. Storage When lubricators are not immediately installed, they must be stored for...

Page 16 - Parts

Parts 16 3A0415D Parts Miscellaneous Accessories Mounting Brackets Fitting Adapter Pressure Relief Valve Replacement Cap 400 Gram Lubricant Cartridges Part No. Description Qty. 123949 MOTOR, EM-Drive 1 124086 CLIP, support 1 124087 BRACKET, plastic 1 124089 BRUSH, pig hair, 1/4 fnpt - 3/4 1 124090 B...

Page 17 - Refill Kits

Technical Data 3A0415D 17 Refill Kits Technical Data Noise data: Sound pressure level <70 dB(A) measured at distance of 1m (39.4 in.) / height 1.6m (63 in.) Loctite ® is a registered trademark of the Loctite Corporation. Part No. Description Qty. 24E582 KIT, refill, 60 cc, lithium EP-2 1 24E583 K...

Page 18 - Discharge Amount per Cycle

Technical Data 18 3A0415D Discharge Amount per Cycle Weights and Measurements Discharge Period Pause Time Discharge Amount per Discharge Cycle EM-60 EM-120 EM-250 Months h:min cm 3 fl. oz. cm 3 fl oz. cm 3 fl. oz. 1 1:30 0.13 0.004 0.26 0.008 0.53 0.17 3 4:37 6 9:17 12 18:36 Type Volume Diameter (D)...

Page 19 - Notes

Page 20 - Graco Standard Warranty; Graco Information

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A0415 Graco Headquarters: Minneapolis Int...