Page 2 - Models
Models 2 309225W Models Specifications This equipment is not intended for use with flammable or combustible materials used in places such as cabinet shops or other “factory”, or fixed locations. If you intend to use this equipment in this type of application, you must comply with NFPA 33 and OSHA re...
Page 3 - Warnings; WARNING
Warnings 309225W 3 Warnings The following are general warnings related to the setup, use, grounding, maintenance and repair of this equipment. Additional, more specific warnings may be found throughout the body of this manual where applicable. Symbols appearing in the body of the manual refer to the...
Page 5 - Installation; Fluid supply container: follow local code.; Thermal Overload
Installation 309225W 5 Installation Grounding and Electric Requirements Sprayer must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for electrical current due to static build up or in the event of a short circuit. The 120 Vac spray-ers require a 120 ...
Page 6 - Component Identification
Component Identification 6 309225W Component Identification A Electric motor (inside enclosures) Provides mechanical power to pump. B Power switch Turns ON and OFF electric motor power (I is ON 0 is OFF). C Pressure control knob Increases (clockwise) and decreases (counter-clockwise) fluid pressure ...
Page 7 - Sprayers; Spray Guns
Component Identification 309225W 7 Sprayers Connect cart handle on XR7 and XR9 as fol-lows:1. Position handle on frame and align bolt holes in frame.2. Run bolts through holes with heads pointing toward each other and hand tighten wingnuts.NOTE: For space-saving configuration, loose, (but do not rem...
Page 8 - Operation; Pressure Relief Procedure; Trigger Lock; Pressure Control Knob Settings
Operation 8 309225W Operation Pressure Relief Procedure Follow Pressure Relief Procedure when you stop spraying and before cleaning, checking, servicing, or transporting equipment. Read Injection Warning, page 3. 1. Turn power switch (B) OFF and unplug power cord. 2. Turn Spray-Prime/Drain valve (J)...
Page 9 - Setup
Setup 309225W 9 Setup 1. Unscrew tip and guard assembly from gun. 2. Uncoil hose and con- nect one end to gun. 3. Connect other end of hose to sprayer. 4. Turn OFF power switch. 5. Turn Pressure Control Knob all the way left (counter-clockwise) to mini-mum pressure. If hose is already connected, mak...
Page 10 - Priming
Priming 10 309225W Priming Oil- or Water-based Materials • When spraying with solvents, ground gun. Read Grounding and Electric Require-ments, Maintaining grounding continuity, page 5. • To avoid fluid splashing back on your skin or into your eyes, always aim gun at inside wall of pail. 1. Turn Spra...
Page 11 - Pump Check Valves; CAUTION
Priming 309225W 11 11. Submerge suction tube in paint. 12. Turn power switch ON. 13. When paint starts to come out of prime tube, aim gun toward waste pail, pull and hold gun trigger and turn Spray-Prime/Drain valve to SPRAY. 14. When paint comes out of gun, release trigger. 15. Clip drain tube to s...
Page 12 - Installing Tip and Base; Unclogging Spray Tip
Installing Tip and Base 12 309225W Installing Tip and Base 1. Engage trigger lock. 2. Verify tip and guard parts are assembled in order shown. 3. Screw tip and guard assembly on gun. Tighten retaining nut. Unclogging Spray Tip To avoid fluid splashback:• Never pull gun trigger when arrow-shaped hand...
Page 13 - Tip Selection; Selecting Tip Hole Size; HINTS; Tip Hole
Tip Selection 309225W 13 Tip Selection Selecting Tip Hole Size Tips come in a variety of hole sizes for spray-ing a range of fluids. Your sprayer includes an 0.015 in (0.38 mm) tip for use in most spraying applications. Use the following table to deter-mine the range of recommended tip hole sizes fo...
Page 14 - Tip Hole Size
Tip Selection 14 309225W Reversible Tip Selection Chart Example: For an 8 to 10 in. (203 to 254 mm) fan width and 0.013 (0.33 mm) hole size, order Part No. 221413. Choosing the Correct Tip for the Job Consider coating and surface to be sprayed. Make sure you use best tip hole size for that coating a...
Page 15 - Spraying Techniques; Adjusting Pressure
Spraying Techniques 309225W 15 Spraying Techniques This sprayer is set up for most airless spraying applications. Details on tip selection, tip wear, coat thickness, etc. are provided on page 13. Preventing Excessive Tip Wear • Spray should be atomized (evenly distrib-uted, no gaps at edges). Start ...
Page 16 - Triggering Gun; Shutdown and Cleaning; Pail Flushing
Shutdown and Cleaning 16 309225W Triggering Gun Pull trigger after starting stroke. Release trig-ger before end of stroke. Gun must be moving when trigger is pulled and released. Aiming Gun Aim tip of gun at bottom edge of previous stroke, overlapping each stroke by half. Shutdown and Cleaning Pail ...
Page 17 - Power Flush
Shutdown and Cleaning 309225W 17 7. Turn power switch ON. 8. Slowly align arrow on sprayer with Pail symbol on Pressure Control knob until pump starts. 9. Flush until approximately 1/3 of the flushing fluid is emptied from the pail. 10. Turn power switch OFF. Turn Spray-Prime/Drain valve to SPRAY. 1...
Page 19 - Cleaning InstaClean; Gun Fluid Filter
Shutdown and Cleaning 309225W 19 Cleaning InstaClean ™ Fluid Filter (XR models only) The InstaClean Fluid Filter prevents particles from entering paint hose. After each use, remove and clean it to insure peak perfor-mance. 1. Turn power switch OFF. 2. Disconnect airless spray hose from sprayer and r...
Page 20 - Storage; Short Term Storage
Storage 20 309225W Storage Short Term Storage (up to 2 days) 1. Place suction and drain tube in paint can. 2. Cover can and hoses tightly with plastic wrap. 3. a. Engage trigger lock. b. Leave gun attached to hose. c. Remove tip and guard and clean with water or flushing solvent. A soft brush can be...
Page 21 - Stowing Sprayer
Storage 309225W 21 5. Turn pressure control knob clockwise until the pump turns on. 6. When storage fluid comes out of prime tube (5-10 seconds) turn power switch OFF. 7. Turn Spray-Prime/Drain valve to SPRAY to keep storage fluid in sprayer dur-ing storage. Stowing Sprayer 1. Screw inlet screen ont...
Page 22 - Troubleshooting; Problem
Troubleshooting 22 309225W Troubleshooting Check everything in this Troubleshooting Table before you bring the sprayer to a Graco/Magnum authorized service center. Refer to Component Identification, page 6 for reference letters used in table. Problem Cause Solution Power switch is on and sprayer is ...
Page 26 - Maintenance and Service; Caring for Sprayer; Paint Hoses; Pump Packings
Maintenance and Service 26 309225W Maintenance and Service Caring for Sprayer Keep sprayer and all accessories clean and in good working order. To avoid overheating motor, keep vent holes in shroud clear for air flow. Do not cover sprayer while spraying. Paint Hoses Check hose for damage every time ...
Page 27 - Technical Data
Technical Data 309225W 27 Technical Data M AGNUM dx M AGNUM XR5 M AGNUM XR7 M AGNUM XR9 Working pressure range 0-2800 psi (0-19 MPa, 0 -193 bar) 0-3000 psi (0-21 MPa, 0-207 bar) 0-3000 psi (0-21 MPa, 0-207 bar) 0-3000 psi (0-21 MPa, 0-207 bar) Electric motor All 120 Vac: 6.5A Model 247238: 3.5A (ope...
Page 28 - Graco Standard Warranty
Graco Standard Warranty 28 309225W Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any...