Page 2 - Warning Symbol; Caution Symbol; CAUTION; WARNING; EQUIPMENT MISUSE HAZARD; TOXIC FLUID HAZARD
2 308813 Table of Contents Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshoo...
Page 3 - INJECTION HAZARD; FIRE AND EXPLOSION HAZARD
308813 3 WARNING INJECTION HAZARD Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause anextremely serious injury, including the need for amputation. Splashing fluid in the eyes or on the skincan also cause a serious injury. Fluid injected into the skin mi...
Page 4 - Installation; Ventilate the Spray Booth; Configure the Gun and Manifold
4 308813 Installation Ventilate the Spray Booth WARNING TOXIC FLUID HAZARD To prevent hazardous concentrations oftoxic and/or flammable vapors, sprayonly in a properly ventilated spray booth. Never operate the spray gun unless ventilationfans are operating. Check and follow all of the National, Stat...
Page 5 - Mount the Gun
308813 5 Installation Mount the Gun Manifolds 241161 and 241162 To mount the gun on a reciprocating arm [0.5 in.(13 mm) diameter maximum], insert the bar (A)through the hole in the manifold as shown in Fig. 2.Secure the gun to the bar by tightening the mountingscrew (B). The tip of the gun should be...
Page 9 - Operation; Safety; Install a Spray Tip
308813 9 Operation Safety WARNING INJECTION HAZARD Remember, this is not an air spray gun.For your safety be sure to read andfollow the Warnings on pages 2 and 3and throughout the text of this instructionmanual. Keep the wallet sized warning card, provided withthe gun, with the operator of this equi...
Page 10 - Adjust Spray Pattern; Adjust a Streaming Tip
10 308813 Operation Adjust Spray Pattern 1. To adjust the spray pattern direction with fan tips,orient the slot in the tip horizontally for a horizontalpattern and vertically for a vertical pattern. SeeFig. 7. 2. Start the pump. Adjust the fluid pressure until thespray is completely atomized. Use th...
Page 11 - Flush the Gun Daily
308813 11 Operation Flush the Gun Daily WARNING INJECTION HAZARD To reduce the risk of an injection injury,follow the Pressure Relief Procedure on page 9 before cleaning, removing, or installing a spray tip and whenever you areinstructed to relieve pressure. WARNING To reduce the risk of serious inj...
Page 12 - Troubleshooting; General Troubleshooting
12 308813 Troubleshooting WARNING INJECTION HAZARD To reduce the risk of an injection injury,follow the Pressure Relief Procedure on page 9 before checking or servicing any of the system equipment and whenever youare instructed to relieve pressure. NOTE: Check all possible remedies in the troublesho...
Page 13 - Spray Pattern Troubleshooting
308813 13 Troubleshooting WARNING INJECTION HAZARD To reduce the risk of an injection injury,follow the Pressure Relief Procedure on page 9 before checking or servicing any of the system equipment and whenever youare instructed to relieve pressure. General Troubleshooting (continued) Problem Cause S...
Page 14 - Service; Disassembly
14 308813 Service WARNING INJECTION HAZARD To reduce the risk of an injection injury,follow the Pressure Relief Procedure on page 9 before checking or servicing any of the system equipment and whenever youare instructed to relieve pressure. NOTE: Follow the Service Notes in Figs. 8 and 9 when reasse...
Page 15 - Cutaway View
308813 15 Service 8151A Fig. 8: Gun 239786 / 241469 shown 1 3 2 4 SERVICE NOTES: 9 7 10 11 2 1 31 12 23* 13* 21 22* 20 19 18 16 17 T 25* 26* Lubricate threads with anti-seize lubricant Lubricate with light-weight oil Do not lubricate Seat gasket (11) must be replaced ifseat (10) is removed or replac...
Page 17 - Reassembly
308813 17 Service Reassembly 1. Perform the following applicable step: Non-circulating Paint Guns: Lubricate the back- up (6 ) and o-ring (5 ) and install them on the fluid outlet port plug (4). Install the plug in thefluid outlet port of the fluid housing (2). SeeFig. 9. Circulating Paint Guns: Rei...
Page 18 - Parts; Use Only Genuine Graco Parts and Accessories
18 308813 Parts Use Only Genuine Graco Parts and Accessories Part No. 239786, Series A Standard Automatic Airless Spray GunIncludes items 1–34 Part No. 241469, Series A Automatic Airless Acid Catalyzed Fluid Spray GunIncludes items 1–34 Part No. 233670, Series A Automatic Sealant Stream/Spray GunInc...
Page 21 - GG0 Series Tip Selection Charts; GG0 Series Spray Tips
308813 21 GG0 Series Tip Selection Charts For Models 239786 and 241469 GG0 Series Spray Tips Flow Rate OrificeSize Fan Widthat 12” Flow Rate(tested inwater) Size inches at 12”(300 mm) water) gal/min inches(mm) (300 mm) Inches (mm) gal/min(liters/min) Part No. 0.007(0.178) 2–2.5(50–63) .053(0.20) GG0...
Page 22 - GG0 and GG1 Series Spray Tips
22 308813 GG0 Series Tip Selection Charts For Models 239786 and 241469 GG0 and GG1 Series Spray Tips Orifice Fan Width Flow Rate Part No. OrificeSize Fan Width Flow Rate Part No. 0.019(0.483) 2–2.5(50–63) 0.39(1.47) GG0119 ( ) 4–4.5(100–113) ( ) GG0219 6–6.5(150–163) GG0319 8–8.5(200–213) GG0419 10–...
Page 26 - Sealer Application Tip Selection Charts; Shower Tip
26 308813 Sealer Application Tip Selection Charts For Model 233670 with tip nut 198391 Shower Tip No. of Orifices Orifice Size inches (mm) Part No. 6 0.021 (0.533) C08224 Streaming Tips Orifice Size inches (mm) Part No. Orifice Size inches (mm) Part No. 0.025 (0.635) 270025 0.037 (0.940) 270037 0.02...
Page 27 - Accessories
308813 27 Accessories Use Only Genuine Graco Parts and Accessories GUN MANIFOLDS Order separately; not included with gun (See page 20 for Parts list) Part No. 241161, Series A North America Manifold Part No. 241162, Series A International Manifold Part No. 244930, Series A High Flow Ambient or Tempe...
Page 28 - Technical Data; Triggering Speed
28 308813 Technical Data Maximum working fluid pressure . . . . . . . . . . . . 4000 psi (28 MPa, 280 bar) Maximum working air pressure . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar) Maximum working fluid temperature . . . . . . . . 140 F (60 C) Minimum air cylinder actuation pressure . . . . . ...
Page 29 - Notes
Page 30 - Dimensions and Mounting Holes
30 308813 Dimensions and Mounting Holes For Guns 239786 and 241469 with Manifolds 241161 and 241162 8576A 5.23 in. (139.7 mm) 2.0 in. (50.8 mm) 3.86 in. (98.0 mm) 8581A 3.0 in. (76.2 mm) 2.125 in.(54 mm) 8722A 0.187 in. (4.8 mm) 0.805 in. (20.5 mm) 0.4 in. (10.2 mm) Two M5 x 0.8 x 0.25 in. (6.3 mm) ...
Page 32 - Graco Standard Warranty; Graco Information
32 308813 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on thedate of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limit...