Page 2 - Warnings; WARNING
Warnings 2 308395D Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manua...
Page 4 - Installation; Grounding
Installation 4 308395D Installation Grounding Pump: use ground wire and clamp (supplied). Loosen grounding lug locknut (W) and washer (V). Insert one end of a 12 ga (1.5 mm 2 ) minimum ground wire (Y) into the slot in lug (Z) and tighten the locknut securely. Con-nect the other end of the wire to a ...
Page 5 - Typical Installation
Installation 308395D 5 Typical Installation Key: A Hydraulic Control, 236864 B Hydraulic Control, 236865 C Hydraulic Return Line D Hydraulic Outlet, 3/4 npsm (A), 1 1/4 npsm(B) E Return Line Shutoff Valve F Hydraulic Inlet, 3/8 npsm (A), 3/4 npsm (B) G Supply Line Shutoff Valve H Pressure Gauge J Pr...
Page 6 - Installation Notes; Recommended Hydraulic Oil
Installation 6 308395D Installation Notes • Blow out all hydraulic lines with air, flush thoroughly with solvent, and then blow out the air again before connecting the lines to the reciprocator. Hydraulic Power Supply Hydraulic Components • Do not kink hoses. Adjust swivel connections if nec-essary....
Page 7 - Operation; Pressure Relief Procedure; Emergency Stop Procedure
Operation 308395D 7 Operation Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. 1. Close the supply line shutoff valve (G), and then return line shutoff valve (E). 2. Hold open the dispensing valve to relieve pressure. 3. Place a container under the drain v...
Page 8 - Shutdown; Repair; Pressure Control Repair; Flow Control Repair
Repair 8 308395D Shutdown Always shut off the supply line shutoff valve (E) first, and then the return line shutoff valve (G). This is to prevent over pressurizing the reciprocator or its seals. When starting the hydraulic system, open the return line shut-off valve (G) first. See page 5. Repair The...
Page 9 - Troubleshooting
Troubleshooting 308395D 9 Troubleshooting Problem Cause Solution No pressure on gauge, or low pres-sure on gauge Hydraulic power supply malfunction or mis-adjustment Adjust the hydraulic power supply. If the problem remains, refer to the hydraulic power supply instruction manual. Pressure reducing v...
Page 10 - Parts
Parts 10 308395D Parts Model 236864 Hydraulic Fluid Control 113a 113b 111 105 104 108 109 106 102 112 107 113 Includes items113a & 113b 103 1 110 110 103 Ref. Part Description Qty. 102 108537 VALVE, ball 1 103 112714 HOSE, coupled, 3 ft 2 104 112567 GAUGE, pressure, fluid 1 105 112578 VALVE, bal...
Page 12 - Technical Data
Technical Data 12 308395D Technical Data Dimensions Hydraulic Fluid Controls: Dyna-Star ™ US Metric Maximum fluid working pressure 1500 psi 10.5 MPa, 105 bar Pressure adjusting range 500-1500 psi 3.5-10.5 MPa, 35-105 bar Flow setting 3 gpm 11 lpm Maximum fluid temperature 130°F 55°C Weight 11 lb 5 k...
Page 13 - Notes
Page 14 - Graco Standard Warranty; Graco Information
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains Eng...