Graco 307619ZAA- Manuals

Page 2 - EQUIPMENT MISUSE HAZARD

2 307619 Table of Contents Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshoo...

Page 3 - WARNING; SKIN INJECTION HAZARD

307619 3 WARNING SKIN INJECTION HAZARD Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and causeextremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skincan also cause serious injury. D Fluid injected into the skin m...

Page 4 - FIRE AND EXPLOSION HAZARD; TOXIC FLUID HAZARD

4 307619 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition andresult in a fire or explosion and serious injury. D Ground the equipment and the object being sprayed. Refer to Grounding on page 5. D If there is any static spar...

Page 5 - Installation; Prepare the Operator

307619 5 Installation NOTES: D Reference numbers and letters in parentheses inthe text refer to the callouts in the figures anddrawings. D Always use Genuine Graco Parts and Accessories,available from your Graco distributor. If you supplyyour own accessories, be sure they are adequatelysized and pre...

Page 6 - Typical Installation

6 307619 Installation Typical Installation Fig. 2 KEY A Pump B Wall bracket C Air line lubricator D Bleed-type master air valve (required for pump)See Warning on page 7 for part number. E Pump air regulator F Air line filter G Bleed-type master air valve (for accessories) H Electrically conductive a...

Page 7 - System Accessories

307619 7 Installation System Accessories WARNING A bleed-type master air valve (D) and a fluid drainvalve (J) are required in your system. Theseaccessories help reduce the risk of serious injuryincluding skin injection, splashing in the eyes or onthe skin, and injury from moving parts if you areadju...

Page 8 - Operation; Pressure Relief Procedure; Flush the Pump Before First Use; Starting and Adjusting the Pump

8 307619 Operation Pressure Relief Procedure WARNING SKIN INJECTION HAZARDThe system pressure must be manuallyrelieved to prevent the system fromstarting or spraying accidentally. Fluid under high pressure can be injected through theskin and cause serious injury. To reduce the risk ofan injury from ...

Page 9 - CAUTION; Shutdown and Care of the Pump; Flushing the Pump

307619 9 Operation WARNING COMPONENT RUPTURE HAZARDTo reduce the risk of overpressurizingyour system, which could causecomponent rupture and serious injury, never exceed the specified maximum air inputpressure to the pump (see Technical Data onpage 20). 10. Control the pump speed and fluid pressure ...

Page 10 - Troubleshooting

10 307619 Troubleshooting WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief Procedure on page 8. 1. Relieve the pressure. 2. Check all possible problems and solutions beforedisassembling pump. Problem Cause Solution Pump fai...

Page 11 - Service; Disconnecting the Displacement Pump; Reconnecting the Displacement Pump

307619 11 Service Disconnecting the Displacement Pump WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief Procedure on page 8. 1. Flush the pump if possible. Stop the pump at thebottom of its stroke. Relieve the pressure. 2. D...

Page 12 - Displacement Pump Service

12 307619 Service Displacement Pump Service Disassembling When disassembling the pump, lay out all removedparts in sequence to make reassembling easier. Referto Fig. 4. NOTE: Repair Kits and Conversion Kits are available.Refer to the parts list for your pump (pages 14 to 17).For the best results, us...

Page 14 - Parts; Pump

14 307619 Parts 02099 3* 4 6 10 12 13, 14 Model 223596, Series B, 23:1 Ratio CST Monark r Pump (shown) includes items 3, 4, 6, 10, 12, and 13 Model 237958, Series B, 23:1 Ratio SST Monark r Pump includes items 3, 4, 6, 10, 12, and 14 Ref Part No. No. Description Qty 3* 101946 PIN, cotter, stainless ...

Page 18 - Conversion Kits

18 307619 Conversion Kits PTFE Conversion Kit 236724For converting pumps to all PTFE packings. Must bepurchased separately. PartNo. Description Qty 101946 PIN, cotter, stainless steel 1 101545 PIN, cotter (for old-style ball checks) 1 165052 O-RING, PTFE 1 105444 BALL, 440C stainless steel, 0.31 in....

Page 19 - Dimensions; Mounting Hole

307619 19 Dimensions Model 223596 shown F (fluid intake) E (fluid outlet) 02097 D (air inlet) A B C Dimension Model223596 Model237958 Model239140 A 10.8 in. (274 mm) 10.9 in. (277 mm) 10.8 in.(274 mm) B 15.2 in.(386 mm) 15.2 in.(386 mm) 16.8 in. (426 mm) C 28.8 in.(732 mm) 28.8 in.(732 mm) 31.6 in.(...

Page 20 - Technical Data

20 307619 Technical Data Category Model 239140 SST Pres- ident Model 223596 CST Monark Model 237958 SST Monark Ratio 46:1 23:1 23:1 Maximum fluid working pressure 4600 psi (32 MPa, 317 bar) 2760 psi (19 MPa, 190 bar) 3450 psi (24 MPa, 238 bar) Maximum air input pressure 100 psi (0.7 MPa, 7 bar) 120 ...

Page 22 - Notes