Dixon 966064401 - Manuals

symbols anD DeCals 7 These symbols are found on the machine and in the operator’s manual.Study them carefully so that you know what they mean. IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. R N Reverse Neutral Fast Slow Choke Fuel Warning! Parking B...

saFety 9 Read the operator’s manual before starting the machine Clear the area of objects before mowing 8011-512 8011-513 WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. WARNING! THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEE...

saFety 10 8011-520 Never take passengers Operate machine only in daylight or good artificial • light.Do not operate the machine while under the • influence of alcohol or drugs.Watch for traffic when operating near or crossing • roadways.Use extra care when loading or unloading the • machine into a t...

saFety 11 8011-670a Personal protective equipment 6003-004 Mow up and down, not side to side WARNING! Do not drive up or down hills with slopes greater than 10 degrees. And do not drive across any slopes. Personal Safety Equipment Make sure that you have first aid equipment close • at hand when usin...

saFety 12 8011-509 Be extra cautious when driving on slopes 8011-517 Never allow children to operate the machine 8011-518 Keep children away from work area Do not use on steep slopes. • Do not try to stabilize the machine by putting your • foot on the ground.Do not mow near drop-offs, ditches, or • ...

saFety 13 8011-516 Never fill the fuel tank indoors Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and other • sources of ignition.Us...

saFety 14 8011-515 Never drive the machine in an enclosed space General Maintenance Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the • equipment is in safe working condition.Never tamper with safety devices. Check their • proper operation regularly.Keep machine ...

saFety 15 Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye injury. Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery. Use protective goggles....

saFety 16 8011-514 Regularly clean deck Regularly clean deck and underside of deck, • avoid spraying engine and electrical components with water. WARNING! Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin, causing serious injury. If injured by escaping fluid, see ...

ContRols 17 This operator’s manual describes the Dixon Zero Turn Rider. The rider is fitted with a Briggs & Stratton four-stroke overhead valve engine. Control Locations 1 2 3 4 5 6 8 9 7 Transmission from the engine is made via belt-driven hydraulic pumps. Using the left and right steering cont...

ContRols 18 8050-003 Steering controls Steering Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if th...

ContRols 19 8050-005 Parking brake not activated Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades.To increase or decrease the engine speed, the control is moved forward or back respectively.Avoid idling the engine for long periods, as th...

ContRols 20 8050-007 Choke control Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture.For cold starts the throttle knob should be pushed forward all of the way. Refueling Read the safety instructions before refueling. The machine has one...

ContRols 21 Fuel Shut Off Valve The fuel shut off valve is located in the fuel line under the seat. Tilt seat forward for access. The fuel valve is ON when the valve is parallel to the fuel line. Rotate the valve ¼ turn clockwise to turn fuel OFF. 8050-010 Fuel shut off valve in the OPEN position. 8...

ContRols 22 Manual Transport When pushing or pulling the mower, be sure to engage the EZT Hydrogear bypass linkages. The EZT bypass linkages are located on the rear of the frame, below the rear engine guard. Raise the deck into the highest cutting position. • Pull the EZT bypass linkages out and int...

opeRatIon 23 Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities.We suggest that this section be reviewed in its entirety prior to atte...

opeRatIon 24 Before Starting Read the sections Safety Instructions and • Controls before starting the machine.Perform the daily maintenance before starting • (see Maintenance Schedule in the Maintenance section).Check that there is sufficient fuel in the fuel tank. • Adjust the seat to the desired p...

opeRatIon 25 Move the steering controls outward to the locked (outer) neutral position. Move the throttle to the middle position. 8050-008 Set the throttle 8050-008 Place controls in neutral position If the engine is cold, the choke control should be pushed forward to its extent. 8050-007 Choke cont...

opeRatIon 26 Open the fuel valve. Press in and turn the ignition key to the start position 8050-135 Turn to START position STOP When the engine starts, immediately release the ignition key back to the run position. 8050-136 Release ignition to the RUN position IMPORTANT INFORMATION Do not run the st...

opeRatIon 27 Slowly slide the choke control back to the middle position when the engine has started.Set the desired engine speed with the throttle. Allow the engine to run at a moderate speed, “half throttle” for 3-5 minutes before loading it to heavily. USE FULL THROTTLE WHEN MOWING (no choke). WAR...

opeRatIon 28 Running Release the parking brake by moving the lever 1. downward. NOTE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.Move the steering c...

opeRatIon 29 Operating on Hills Read the Safety Instructions “Driving on Slopes” in the “Safety Instructions”. The slowest speed possible should be used • before starting up or down hills.Avoid stopping or changing speed on hills. • If stopping is absolutely necessary, pull drive • levers into the n...

opeRatIon 30 8011-603 Mowing pattern Mowing Tips Observe and flag rocks and other fixed objects to • avoid collisions.Begin with a high cutting height and reduce it until • the desired mowing result is attained. The average lawn should be cut to 2½" (64 mm) during the cool season and over 3"...

opeRatIon 31 Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. Disengage the mower deck by sliding the blade ...

maIntenanCe 33 Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by Maintenance Daily Wkly At least once each year Maintenanc...

maIntenanCe 35 Battery Your mower is equipped with a maintenance free battery that does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. Keep battery and terminals clean. • Keep battery bolts tight. • Recharge at 6-10 amperes...

maIntenanCe 36 Ignition System The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance.For recommended spark plugs, see Technical Data.1. Remove the ignition cable boot and clean around the spark plug. 2. Remove the spark plug with a spark plug socket wren...

maIntenanCe 37 Engine Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt.If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage.The cooling air intakes rotates when the engine is running. Keep hands away unti...

maIntenanCe 38 Parking Brake Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a standstill test and check that there is sufficient braking action.To adjust the parking brake, contact the Dixon service workshop. WARNING! Faulty adjustments ...

maIntenanCe 39 WARNING! The engine and the exhaust system, become very hot during operation. Risk for burns if touched. Allow engine and exhaust system to cool at least two (2) minutes. EZT Belt To replace EZT belt Park the mower on a level surface. Engage the park brake. EZT belt removal NOTE: Be c...

maIntenanCe 40 Adjusting the Mower Deck Check the tire pressure before adjustment of the mower deck. See “Checking Tire Pressure” in Maintenance section. Faulty mower deck adjustments will cause an uneven mowing result. Leveling deck Position the mower on a level, preferably 1. concrete, surface.Che...

maIntenanCe 41 Caster Wheels Check every 200 hours. Check that wheels rotates freely. If wheels do not rotate freely take the unit to your dealer for service.Foam filled tires or solid tires will void the warranty. Removal and installation of caster wheel Remove nut (1) and caster bolt (2). 1. Pull ...

lUbRICatIon 42 General Remove the ignition key to prevent unintentional movements during lubrication.When lubricating with an oil can, it must be filled with engine oil.When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulphide grease.For daily use, the machine sho...

lUbRICatIon 43 Front Wheel Mount Lubricate with a grease gun, one zerk for each wheel mount, until the grease is forced out.Use only good quality bearing grease.Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. Front Wheel Bearings Lubricate with a ...

tRoUblesHootInG 44 Problem Cause The engine will not start. Blade lever is engaged.Steering controls are not locked in neutral position.Driver is not sitting in driver’s seat.Parking brake is not activated.Battery is dead.Contamination in carburetor or fuel line.Fuel supply is closed or tap for fuel...

stoRaGe 46 Winter Storage At the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engine funct...

teCHnICal Data 48 *The power rating of the engines indicated is the average net power output (at specified rpm) of a typical production engine for the engine model measured to SAE standard J1349/ISO1585. Mass production engines may differ from this value. Actual power output for the engine installed...

teCHnICal Data 49 Spdztr 30 / 966043101 Frame Cutting Width 30" / 76 cm Cutting Height 1½ - 4" / 3.8 - 10.2 cm Uncut Circle 0 Number of Blades 1 Blade Length 30" / 76 cm Sprung Seat Standard Blade Engagement Belt idler Deck Construction 11 gauge stamped Productivity 1.6 acres /h 5667 m 2...

teCHnICal Data 50 Engine crankshaft bolt 50 ft/lb (67 Nm) Deck pulley bolts 150 ft/lb (203 Nm) Lug nuts 75 ft/lb (100 Nm) Blade bolt 90 ft/lb (122 Nm) Standard ¼" fasteners 9 ft/lb (12 Nm) Standard 5 / 16 " fasteners 18 ft/lb (25 Nm) Standard 3 / 8 " fasteners 33 ft/lb (44 Nm) Standard 7...

51 ConFoRmIty CeRtIFICates USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these lab...

52 DIXon WaRRants Its ZtR moWeRs aGaInst DeFeCts In mateRIal anD WoRKmansHIp FoR tHe peRIoDs set FoRtH beloW. tHe sole RemeDy UnDeR tHIs WaRRanty Is ReplaCement oR RepaIR oF paRts InClUDInG laboR Costs. tHIs WaRRanty Is sUbJeCt to tHe FolloWInG ConDItIons anD lImItatIons: RESIDENTIAL WARRANTY (used ...

53 seRVICe JoURnal Action Date, mtr reading, stamp, sign Delivery service has been carried out. No remaining notes. Certified: Delivery Service Charge battery. r Adjust tire pressure of all wheels according to Technical Data. r Mount the steering controls in the normal position. r Connect the contac...

54 seRVICe JoURnal Action Date, mtr reading, stamp, sign 25-Hour Service Check the fuel pump’s air filter. r Check the hydraulic system’s oil level. r Check the tire pressures. r Lubricate the belt adjuster, mower deck. r Lubricate the belt adjuster, hydraulic pumps. r Check/clean the engine’s cooli...

56 seRVICe JoURnal Action Date, mtr reading, stamp, sign 100-Hour Service Perform the 25-hour service. r Perform the 50-hour service. r Perform the 100-hour service. r Check/adjust the mower deck. r Clean the combustion chamber and grind the valve seats. r Check the engine valve clearance. r Replace...