Page 2 - IMPORTANT - READ CAREFULLY
2 IMPORTANT - READ CAREFULLY The Dixon ZTR mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you use the mower, read this Operator’s Manual carefully. It contains valuable information that is necess...
Page 3 - TABLE OF CONTENTS; Page
3 TABLE OF CONTENTS Page SAFETY & WARNING ............................................. 4-15 WARRANTY ............................................................... 16 SPECIFICATIONS ...................................................... 17 CONTROLS ................................................
Page 4 - SAFETY; Blade Contact; WARNING
SAFETY 4 Blade Contact Tip Over Run Over Back Over Pictured below are the most common causes of injuryto the operator or bystander. Please read andunderstand this manual to prevent injuries. WARNING ! Riding lawn movers, if improperly operated,can cause serious injury or death.
Page 5 - Safety Alert Symbol; When you see this symbol, BE ALERT
SAFETY 5 Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ...
Page 6 - Never carry passengers.
WARNING 6 GENERAL OPERATION: Read, understand, and follow all instructions in thismanual and on the mower before starting. In this operator’s manual, left and right, backward andforward are used in relation to the machine’s normaldriving direction. Only allow responsible adults, who are familiar wit...
Page 7 - Mow only in daylight or good artificial light.
WARNING 7 GENERAL OPERATION (continued): Never leave a running mower unattended. Always turnoff blades, set Park Brake, stop engine and remove keybefore dismounting. Do not put hands or feet near rotating parts or underthe machine. Keep clear of the discharge opening at alltimes. Disengage blade(s) ...
Page 8 - Always wear eye protection when operating machine.
WARNING 8 GENERAL OPERATION (continued): Always wear eye protection when operating machine. Data indicates that operators, age 60 years and above,are involved in a large percentage of riding mower-related injuries. These operators should evaluate theirability to operate the riding mower safely enoug...
Page 12 - Do not smoke while refueling or operating the mower.
WARNING 12 FIRE HAZARDS: Use extra care when handling gasoline and other fuels.They are flammable and vapors are explosive. Store all fuel in approved containers specificallydesigned for that purpose. Allow engine to cool before refueling. Never removefuel cap or add fuel with engine running. Do not...
Page 13 - To prevent fire and explosion caused by static electricity:
WARNING 13 FIRE HAZARDS (continued): To prevent fire or explosion, keep sparks and openflames away from battery. Keep electrical connections clean and tight. Inspectthem often. Loose connections and corrosion increasefire risk. Before disconnecting the negative ground cable, makesure all switches ar...
Page 14 - Be alert to avoid accidents.
WARNING 14 CHILDREN, BYSTANDERS AND PETS: Tragic accidents can occur if the operator is not alertto the presence of children, bystanders and pets. Children are attracted to lawn mowersand the mowing activity. NEVER assume children, bystanders and petswill stay where they were last seen. Be alert to ...
Page 17 - SPECIFICATIONS
SPECIFICATIONS 17 11 gauge welded steel tubular frame Body parts are made of steel 11 gauge stamped steel construction. Single 30"(76 cm) cut blade. Cut height approximately 1½ " (38mm)- 4 " (102 mm) via seven position foot pedal. Mechanical; hand lever engagement. Each rear wheel is ind...
Page 18 - CONTROLS; CONTROL LEVERS; • To increase speed, move levers further forward.
CONTROLS 18 CONTROL LEVERS For access to the seat, move control levers to neutralposition and swing them outward. TO GO FORWARD• From neutral position, gently push control levers forward. • To increase speed, move levers further forward. TO GO BACKWARDS• From neutral position, gently pull control le...
Page 19 - TRANSMISSION DRIVE SYSTEM; CAUTION
CONTROLS 19 — Fig. 2 — PARK BRAKE: The park brake is designed to hold themower from moving and is not intended foruse in stopping the mower while it is inmotion. The engine will stop if the park brakeis engaged while the control levers are in thedrive position. TO SET PARK BRAKE: The hand operated p...
Page 20 - Located on the operator’s left.; THROTTLE CONTROL LEVER:; Throttle control for engine speed.
CONTROLS 20 BLADE DRIVE: • Located on the operator’s left. • To engage the mower blade, turn lever onfloor slowly to the ON position. • To disengage mower blade, turn lever toOFF position. THROTTLE CONTROL LEVER: • Located on control panel to operator’sright. • Throttle control for engine speed. • C...
Page 21 - OPERATION INSTRUCTIONS; BEFORE OPERATING MOWER:
OPERATION INSTRUCTIONS 21 The safe and successful operation of the SpeedZTRwill depend upon the operator having the correctknowledge of all controls used on the mower andmaking good judgements about the terrain to bemowed. NEVER allow anyone who does not have completeknowledge of all controls and th...
Page 22 - STARTING INSTRUCTIONS:
OPERATION INSTRUCTIONS 22 STARTING INSTRUCTIONS: 1. Park brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to choke position if engine is cold. Full throttle if warm. 3. Insert ignition key and turn to START position. When engine starts, release ig...
Page 23 - To Free Wheel Machine
OPERATION INSTRUCTIONS 23 TOWING TRAILERS & OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavycould damage the drive or cause the mower to becomeunstable. Limit loads to 150 pounds (68 kg) or less withthis mower. To Free Wheel Machine (Unlock Transmission): Always turn off...
Page 24 - TESTING OF SAFETY INTERLOCK SYSTEMS:; PARK BRAKE SWITCH TEST:; Swing control levers to outward position.; CONTROL LEVER SWITCH TEST:; Engine should not turn over or attempt to start.
OPERATION INSTRUCTIONS 24 TESTING OF SAFETY INTERLOCK SYSTEMS: The following tests should be performed at the start ofeach mowing day. PARK BRAKE SWITCH TEST: 1. Swing control levers to outward position. 2. Disengage blade drive. 3. Put park brake in OFF position. 4. Turn ignition switch to START. E...
Page 25 - BLADE DRIVE SWITCH TEST:
OPERATION INSTRUCTIONS 25 TESTING OF SAFETY INTERLOCK SYSTEMS: The following tests should be performed at the start ofeach mowing day. BLADE DRIVE SWITCH TEST: 1. Put park brake in ON position. 2. Swing control levers to outward position. 3. Engage blade drive. 4. Turn ignition switch to START. Engi...
Page 26 - MOWING WITH A MULCHING ATTACHMENT:
OPERATION INSTRUCTIONS 26 MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires atotally different mowing approach than would be normalwhen side discharging or bagging the grass. There maybe instances or conditions where it is not possible tohide all the recycled or m...
Page 27 - Keep the underside of the mower deck clean.
OPERATION INSTRUCTIONS 27 MOWING WITH A MULCHING ATTACHMENT(continued): 7. Keep the underside of the mower deck clean. Remove all grass and dirt buildup from theunderside of the pan, the baffles and deflectorsafter each use. Never, under any circumstances,should you place hands or feet under the mow...
Page 29 - Maintain sharp blades throughout the cutting
OPERATION INSTRUCTIONS 29 MOWING WITH AGRASS CATCHER ATTACHMENT (continued): 7. Maintain sharp blades throughout the cutting season. Some grass catching attachments require a“high-lift” blade. See your dealer for advice on thetype of blade(s) needed for your mower. 8. Some mowing applications/use of...
Page 30 - SIDE DISCHARGE OF THE CLIPPINGS:; Set engine speed control to the wide open or full
OPERATION INSTRUCTIONS 30 SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when sidedischarging the grass clippings, please read and followthe tips listed below. Additional information can befound in the Troubleshooting guide on Page 44-45. 1. Set engine speed control to the ...
Page 31 - GRASS HEIGHT AND CUTTING SUGGESTIONS:
OPERATION INSTRUCTIONS 31 GRASS HEIGHT AND CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut heightlever in the top or second notch. “Initially” overlapcutting swaths instead of a full swath with each pass.Some applications may require a ...
Page 32 - CARE AND MAINTENANCE; MAINTENANCE SCHEDULE
CARE AND MAINTENANCE 32 Before performing any maintenance, turn off engine, allow to cool and remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools. MAINTENANCE SCHEDULE • Check deck...
Page 33 - CUTTER BLADE MAINTENANCE:; Hold or block blade from; Blades should be discarded when worn excessively.
CARE AND MAINTENANCE 33 CUTTER BLADE MAINTENANCE: Check sharpness of mowerblades after every 10 hours ofoperation. Observe proper bladeposition prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade bolt and remove blade. 4. When replacing blade, tight...
Page 34 - OFF SEASON BATTERY STORAGE:; DO NOT remove battery from mower.
CARE AND MAINTENANCE 34 ENGINE: For complete maintenance and operating information ofthe engine, please refer to the maintenance instructionsfurnished by the engine manufacturer included in yourZero Turn Radius mower information packet. BATTERY: This is a maintenance-free battery and the fluid level...
Page 35 - TIRES; Front tires; RECOMMENDED
CARE AND MAINTENANCE 35 TIRES Correct tire pressure is essential for efficient operationof the mower. Check tire pressure periodically. Inflatetires to the pressure listed below. Front tires 11 x 4.00 - 5 16-21 PSI (110-145 kPa) Rear tires 18 x 6.50 - 8 8-14 PSI (55-97 kPa) Lug nuts or lug bolts sho...
Page 36 - CHANGING THE ENGINE OIL:; The “Dapco” oil drain valve is located on the left side
CARE AND MAINTENANCE 36 Hex Head Valve Stem — Fig. 9 — CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose. 3. To drain, turn hex head valve stem counter- clockwise with a 10mm wrench or...
Page 37 - OIL FILL; Clean any spilled oil from engine and chassis.; Please dispose of used oils at proper collection centers.
CARE AND MAINTENANCE 37 OIL FILL 1. Clean any spilled oil from engine and chassis. 2. Make sure the hex stem on drain valve has been tightened. 3. Refill engine with type and quantity of oil recommended by the engine manufacturer in engineliterature. NOTE: Engine oil changes on the SpeedZTR™ will re...
Page 38 - BELTS; No adjustment necessary.
CARE AND MAINTENANCE 38 BELTS Check belts every 50 hours. Replace any belts showingsigns of wear or cracking. BELT TENSION Transmission Drive Belt - P/N 120806 No adjustment necessary. Engine to Mower Deck Belt-P/N 120185 No adjustment required. NOTE: Engaging the blade clutch may produce a sharp, h...
Page 39 - NEUTRAL ADJUSTMENT
CARE AND MAINTENANCE 39 NEUTRAL ADJUSTMENT Drive machine until Hydrostatic Transmissions havewarmed up. With engine running and the park brake off,swing the control levers outward. If machine starts tocreep, follow the instructions below. 1. Stop the engine, engage park brake and raise rear of frame...
Page 41 - MOWER DECK LEVELING PROCEDURE:; Place mower on a smooth, level surface and rotate
CARE AND MAINTENANCE 41 MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and rotate casters in the direction of forward travel. Tiresshould be inflated as follows. Front: 16 - 21 PSI (110-145 kPa)Rear: 8 - 14 PSI (55-97 kPa) (See Fig. 11, page 40) 2. Turn blade so tips each p...
Page 43 - Keep all connections clean and tight.; The serial number is located on frame at rear of engine.
CARE AND MAINTENANCE 43 ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower periodically. Clean above and belowdeck. High pressure washing and alkaline based soaps cancause damage to bearings and other parts of themower. After washing your mower, start the engine...
Page 44 - TROUBLESHOOTING
44 1. ENGINE WON’T TURN OVERMower blades engaged - - - - - - - - - - - - - - - disengage bladesPark brake not on - - - - - - - - - - - - - - - - - - engage park brakeDead battery - - - - - - - - - - - - - - - - - - - - - - - charge or replaceSolenoid - - - - - - - - - - - - - - - - - - - - - - - - -...
Page 46 - STANDARD SERVICE PARTS LIST
46 BLADES *Hi-Lift (factory installed) - P/N 119845 Standard Lift - P/N 119844 Gator - P/N 119846 *Factory installed BELTS Engine to Mower Deck - P/N 120185 Engine to Transmission - P/N 120806 ENGINE AIR AND OIL FILTERS Refer to Engine Operator’s Manual for correct serviceintervals for engine oil ch...
Page 47 - OWNER’S INFORMATION; DATE OIL CHANGED
OWNER’S INFORMATION Date of Purchase ________________________________ Mower Model Number _____________________________ Mower Serial Number _____________________________ Purchased From ________________________________ ________________________________ ________________________________ DATE OIL CHANGED ...
