Dixon 965871802 - Manuals

SyMBOlS AND DECAlS Dixon- 7 These symbols are found on the machine and in the operator’s manual.Study them carefully so that you know what they mean. Used in this publication to notify the reader of a risk of personal injury or death , particularly if the reader should neglect to follow instructions...

SAFETy Dixon -9 Safety Instructions These instructions are for your safety. Read them carefully. IMPORTANT: THIS CUTTING MACHINE IS CAPABlE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAIlURE TO OBSERVE THE FOllOWING SAFETy INSTRUCTIONS COUlD RESUlT IN SERIOUS INJURy OR DEATH. General Operati...

SAFETy 10 -Dixon 8011-520 Never take passengers Do not operate the machine while under the 14. influence of alcohol or drugs.Watch for traffic when operating near or 15. crossing roadways.Use extra care when loading or unloading the 16. machine into a trailer or truck.Always wear eye protection when...

SAFETy Dixon -11 Personal Safety Equipment 8011-670a Personal protective equipment 6003-004 Mow up and down, not side to side Make sure that you have first aid equipment • close at hand when using the machine.Never use the machine when barefoot. • Always wear protective shoes or boots, • preferably ...

SAFETy 12 -Dixon 8011-509 Be extra cautious when driving on slopes 8011-517 Never allow children to operate the machine 8011-518 Keep children away from work area Do not try to stabilize the machine by putting • your foot on the ground.Do not mow near drop-offs, ditches, or • embankments. The machin...

SAFETy Dixon -13 Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and • other sources of ignition.Use only approved gasoline container....

SAFETy 14 -Dixon 8011-515 Never drive the machine in an enclosed space General Maintenance Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the • equipment is in safe working condition.Never tamper with safety devices. Check their • proper operation regularly.Keep m...

SAFETy Dixon -15 Ensure that nuts and bolts, especially the • fastening bolts for the blade attachments, are properly tightened, torqued and that the equipment is in good condition.Do not modify safety equipment. Check • regularly to be sure it works properly. The machine must not be driven with def...

SAFETy 16 -Dixon IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport. Ensure that the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over. The blades are sharp and can ca...

SAFETy Dixon -17 Rollover Protection system (ROPS) The ROPS increases the basic weight of the unit by 88 lbs / 40 kg. The ROPS is an accessory. Do not use ROPS as a lifting, attaching or • anchoring point.Do not use ROPS for wrecking or towing. • Do not exceed Max GVW: 2822 lbs/1283 kg. • Read machi...

CONTROlS 18 -Dixon This operator’s manual describes the Dixon Zero Turn Rider. The rider is fitted with either a Kohler or Briggs & Stratton four-stroke overhead valve engine developing 23-25 horse power*. Control Locations Motion control levers 1. Parking brake 2. Throttle control 3. Blade swit...

CONTROlS Dixon- 19 8050-827 Steering controls Steering Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locke...

CONTROlS 20 -Dixon Parking Brake 8061-019 Parking brake released IMPORTANT INFORMATIONThe machine must stand absolutely still when applying the parking brake. Always set the parking brake before dismounting. Release the parking brake before moving the mower. Blade Switch In order to engage the mower...

CONTROlS Dixon- 21 8061-017 Choke control Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine. Fuses Fuses are located on the left hand side of the machine. They are accessed by tilting the seat forward. They are flat pin fuses of the same type us...

CONTROlS 22 -Dixon Fuel Tank Read the safety instructions before refueling. The machine has two fuel tanks, just behind the seat. Each tank capacity is 5.7 gallons (22 liters). Make sure the fuel caps are properly tightened and the cap gaskets are not damaged.The engine will run on a minimum of 85-o...

CONTROlS Dixon- 23 Fuel Shut Off Valve The fuel shut off valve is located at the left rear of the seat. The valve is off when the handle tab is turned perpendicular to the fuel line. 8011-419 Fuel shut off valve in the CLOSED position Cutting Height Adjuster The deck cutting height is obtained by pr...

CONTROlS 24 -Dixon Seat Adjustment Lever The seat can be adjusted lengthways. When making adjustments, the lever under the front edge of the seat is moved to the left (as seen by the driver in the seat), after which the seat can be moved backward or forward. 8011-441 Lengthways adjustment Hour Meter...

OPERATION Dixon- 25 Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its entirety prior...

OPERATION 26 -Dixon Before Starting Read the sections Safety Instructions and • Controls before starting the machine.Perform the daily maintenance before • starting (see Maintenance Schedule in the Maintenance section). Check that there is sufficient fuel in the fuel • tank.Adjust the seat to the de...

OPERATION Dixon- 27 Move the steering controls outward to the locked (outer) neutral position. Move the throttle to the middle position. 8061-020 Place controls in neutral position If the engine is cold, the choke lever should be pushed to the ON position. 8061-017 Set the throttle 8061-017 Set the ...

OPERATION 28 -Dixon 8011-642 Jumper cable connection IMPORTANT INFORMATIONYour mower is equipped with a 12-volt negative grounded system. The other vehicle must also be a 12-volt negative grounded system. Do not use your mower to start other vehicles. Weak Battery If your battery is too weak to star...

OPERATION Dixon- 29 Running Release the parking brake by moving the lever 1. downward. NOTE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.Move the ste...

OPERATION 30 -Dixon Operating On Hills Read the Safety Instructions “Driving on Slopes” in the “Safety Instructions”. The slowest speed possible should be used • before starting up or down hills.Avoid stopping or changing speed on hills. • If stopping is absolutely necessary, pull drive • levers int...

OPERATION Dixon- 31 Mowing Tips Observe and flag rocks and other fixed objects • to avoid collisions.Begin with a high cutting height and reduce it • until the desired mowing result is attained. The average lawn should be cut to 2½" (64 mm) during the cool season and over 3" (76 mm) during t...

OPERATION 32 -Dixon IMPORTANT INFORMATIONLeaving the ignition switch in any other position than “OFF” will cause the battery to be discharged. Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid i...

OPERATION Dixon- 33 English - 33 Manually Moving Unit Pump release valves Pump release valves are located at the front and rear of the pump. They are used to release the system so the machine may be moved by hand when not running. Tilt seat forward to gain access to the pump. The rear bypass valve s...

MAINTENANCE 34 -Dixon Check the parking brake ● Check the engine’s oil level (every refueling) ● Check the safety system ● Check for fuel and oil leakages ♦ Check/clean the engine’s cooling air intake ● Check the mower deck ● Check for loose hardware (screws, nuts) ● Clean under the mower deck ● Sta...

MAINTENANCE Dixon- 35 WARNING!Before performing any service or adjustment checklist • Engage the parking brake.• Place the Blade-switch in the disengaged position.• Turn the ignition switch to “OFF” position and remove the key.• Make sure the blades and all moving parts have completely stopped.• Dis...

MAINTENANCE 36 -Dixon Battery your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Recharge at 6-10...

MAINTENANCE Dixon- 37 Ignition System The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance.For recommended spark plugs, see Technical Data. Remove the ignition cable boot and clean 1. around the spark plug.Remove the spark plug with a spark plug 2. sock...

MAINTENANCE 38 -Dixon Engine Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt. If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage.The cooling air intakes rotates when the engine is running. Keep fingers...

IMPORTANT INFORMATIONDo not use compressed air to clean the air filter. Filter should be assembled dry and not be oiled. Air Filter Heavy Duty Air Filter If the engine seems weak or runs unevenly, the air filter may be clogged. If running with a dirty air filter, the spark plugs can become fouled. F...

MAINTENANCE 40 -Dixon Fuel Filter Replace the line-mounted fuel filter every 100 hours (once per season) or more regularly if it is clogged. Replace the filter as follows: Move the hose clamps away from the filter. 1. Use flat-nosed pliers.Pull the filter loose from the hose ends. 2. Push the new fi...

MAINTENANCE Dixon- 41 Parking Brake Visually check that no damage is found on the lever, cables, or switch belonging to the parking brake. Perform a standstill test and check that there is sufficient braking action. To adjust the parking brake, contact the Dixon service workshop. IMPORTANT INFORMATI...

MAINTENANCE 42 -Dixon V-belts Check every 100 hours of operation. Check for severe cracking and large nicks. NOTE: The belt will show some small cracks in normal operation.The belts are not adjustable. Replace belts if they begin to slip from wear. Deck Belt Park on a level surface. Apply parking br...

MAINTENANCE Dixon- 43 Pump BeltReplacing pump belt Park the mower on a level surface. Engage the parking brake. Belt removal Remove the deck belt (see Deck Belt 1. Removal in this section of the manual). Create slack in the belt by removing the 2. spring on the pump idler arm. The belt should now be...

MAINTENANCE 44 -Dixon Blade replacement • Remove blade bolt by turning counterclockwise. • Install new or resharpened blade with stamped “GRASS SIDE” facing towards ground/grass (down) or “THIS SIDE UP” facing deck and cutter housing. • Install and tighten blade bolt securely. • Torque blade bolt to...

MAINTENANCE Dixon- 45 Adjusting the Mower Deck Leveling deck Adjust the deck while the mower is on a level surface. Make sure the tires are inflated to the correct pressure. See “Technical Data” under Transmission. If tires are under or over inflated, you cannot properly adjust your deck.Four slots ...

MAINTENANCE 46 -Dixon Anti-scalp rollersAnti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terra...

MAINTENANCE Dixon- 47 Cleaning Regular cleaning and washing, especially under the mower deck, will increase the machine’s life-span. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks.Do not spray water on the top of the mower deck. Use compressed ai...

lUBRICATION 48 -Dixon General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil.When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulphide grease.For daily use, the mac...

lUBRICATION Dixon- 49 Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Refit the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly. If a cable binds, it can disrupt operati...

lUBRICATION 50 -Dixon IMPORTANT INFORMATIONUsed engine oil is a health hazard and must not be disposed of on the ground or in nature; it should always be disposed of at a workshop or appropriate disposal location. Avoid skin contact; wash with soap and water in case of spills. Engine Oil Engine Oil ...

lUBRICATION Dixon- 51 Engine Oil Levels 8011-500 Remove the dipstick 8009-159 The dipstick markings WARNING!Engine oil can be very hot if it is drained directly after stopping the engine. Allow the engine to cool to a safe temperature before draining. Check the oil level in the engine when the machi...

lUBRICATION 52 -Dixon Hydraulic Pump Fluid Change This transaxle is designed with an external filter for ease of maintenance. To ensure constant fluid quality levels and longer life an oil filter change interval of every 200 hours is recommended. The following procedure can be performed with the pum...

TROUBlESHOOTING Dixon- 53 Problem Cause Engine will not start Blade switch is engaged. • Steering controls are not locked in the neutral position • Driver is not sitting in the driver’s seat • Parking brake is not activated • Battery is dead • Contamination in the carburetor or fuel line. • Fuel sup...

TROUBlESHOOTING 54 -Dixon Problem Cause Engine overheats Clogged air intake or cooling fins • Engine overloaded • Poor ventilation around engine • Defective engine speed regulator • Too little or no oil in the engine • Contamination in the carburetor or fuel line. • Fouled spark plugs • Battery not ...

Dixon- 55 STORAGE Dixon- 55 Winter Storage At the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and dis...

TECHNICAl DATA Dixon- 57 *As rated by the engine manufacturer. 965871801 / 965884601 965871802 / 965884701 Engine Manufacturer Briggs & Stratton Kohler Type Vanguard Courage Pro Power 23 hp* 25 hp* lubrication Pressure with oil filter Pressure with oil filter Oil capacity excluding filter 1.6 qt...

TECHNICAl DATA 58 -Dixon 965871801 / 965884601 965 871802 / 965884701 Frame Cutting Widthr 52" / 127cm 61" / 156cm Cutting Height 1.5 - 5" / 3.8 - 12.7 cm 1.5 - 5" / 3.8 - 12.7 cm Uncut Circle 0 0 Number of Blades 3 3 Blade length 18" / 45.7 cm 21" / 53.3 cm Nose Rollers No N...

TECHNICAl DATA Dixon- 59 Accessories Collection system Torque Specifications Engine crankshaft bolt 50 ft/lb (67 Nm) 1. Deck pulley bolts 150 ft/lb (203 Nm) 2. lug nuts 75 ft/lb (100 Nm) 3. Blade bolt 90 ft/lb (122 Nm) 4. Standard ¼" fasteners 9 ft/lb (12 Nm) 5. Standard 6. 5 / 16 " fastener...

60 -Dixon CONFORMITy CERTIFICATES USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of th...

Dixon- 61 SERVICE JOURNAl Action Date, mtr reading, stamp, sign Delivery Service 1. Charge the battery. □ 2. Adjust the tire pressure of all wheels to 15 PSI (1 bar). □ 3. Mount the steering controls in the normal position. □ 4. Connect the contact box to the cable for the seat’s safety switch. □ 5....

62 -Dixon SERVICE JOURNAl Action Date, mtr reading, stamp, sign After the First 5-8 Hours 1. Change engine oil. □

Dixon- 63 SERVICE JOURNAl Action Date, mtr reading, stamp, sign 25-Hour Service 1. Check the engine air filter. □ 2. Sharpen/Replace mower blades if required. □ 3. Check the tire pressures. □ 4. Check battery with cables. □ 5. lubricate according to lubrication chart. □ 6. Check/clean the engine’s c...

64 -Dixon SERVICE JOURNAl Action Date, mtr reading, stamp, sign 50-Hour Service 1. Perform the 25-hour service. □ 2. Clean/replace the air cleaner’s filter cartridge (paper filter) (shorter intervals for dusty operating conditions). □ 3. Change engine oil. □ 4. lubricate according to lubrication cha...

Dixon- 65 SERVICE JOURNAl Action Date, mtr reading, stamp, sign 100-Hour Service 1. Perform the 25-hour service. □ 2. Perform the 50-hour service. □ 3. Change the engine oil filter. □ 4. Clean/replace the spark plugs. □ 5. Replace the fuel filter. □ 6. Check V-belts. □ 7. Check tighten caster wheel ...

66 -Dixon SERVICE JOURNAl Action Date, mtr reading, stamp, sign 300-Hour Service 1. Perform the 25-hour service. □ 2. Perform the 50-hour service. □ 3. Perform the 100-hour service. □ 4. Check/adjust the mower deck. □ 5. Clean the combustion chamber and grind the valve seats. □ 6. Check the engine v...

Dixon- 67 SERVICE JOURNAl Action Date, mtr reading, stamp, sign At Least Once Each Year 1. Clean the engine’s cooling air intake (25 hours). □ 2. Replace the air cleaner’s pre-filter (foam) (300 hours). □ 3. Replace the air filter’s paper cartridge. □ 4. Change the engine oil (50 hours). □ 5. Replac...