Dixon 5421 - Manuals

SAFETY SAFETY REMINDERS: READ CAREFULLY BEFORE OPERATION 1. Wear appropriate, safe clothing when mowing - close fitting jeans or slacks and heavy leather or safety shoes with rough soles. Never operate this mower with bare feet or open sandals. 2. Do not operate on wet or slippery grass. 3. Always m...

SPECIFICATIONS CHASSIS: 11 GA - rectangular tube. BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Designed for operator comfort...

SET UP AND SERVICE 1. Seat Assembly Instructions 2. Upper Control Lever Installation 3. Mower Deck Installation 4. Deck Leveling 5. Final Preparation Page 6

SEAT ASSEMBLY INSTRUCTIONS 1 . Assemble one arm rest bracket to arm rest cushion using (2) 5/1 6 standard flat washers (3020) and (2) 5/16-18 x 1 hex head nylok bolts (3224). Do not tighten hardware at this time. 2. Assemble arm rest bracket/cushion to seat bottom using (3) 5/16 standard flat washer...

UPPER CONTROL LEVER INSTALLATION 1 Raise rear body cover to fully open position. 2. Install flat washer on right hand swivel plate weldment. Next install right hand control lever, then second flat washer. 3. Push control lever into the neutral slot and install (2) cup washers, (1) flat washer and ja...

MOWER DECK INSTALLATION NOTE: Brake link (P/N 5283) normally used for installation of engine to mower deck drive belt, has been placed in position during assembly of the lift frame at the factory. For shipment purposes, the brake link has been secured with a cotter pin and washer. REMOVE AND DISCARD...

MOWER DECK LEVELING PROCEDURE LEVELING PRINCIPALS: A. There are a total of (4) threaded adjusters which will control the attitude or pitch of the mower deck. The adjusters have lock nuts on the bottom which can be turned up or down to raise or lower the front and rear of the mower deck. Deck should ...

MOWER DECK DEFLECTOR: Remove hair pin cotter (P/N 3072) from deflector pin (P/N 6297), remove pin. Position deflector (P/N 8799) on mower deck. Reinstall deflector pin and hair pin cotter. BATTERY: 1 . Remove battery from chassis. 2. Fill each cell with electrolyte (acid) to ring at bottom of fill c...

OPERATION INSTRUCTIONS The safe and successful operation of the Model 5421 will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all ...

OPERATION INSTRUCTIONS: (Continued) BRAKING: To brake mower, move both levers in direction opposite of travel, release levers to neutral, set parking brake. Park only on level surfaces. GROUND SPEED: Ground speed (controlled by movement of hand levers) must be carefully controlled for safety and bes...

CARE AND MAINTENANCE - MODEL 5421 This portion of the Model 5421 owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dix...

PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Dixon has used two types of electric clutches. One type is the Borg Warner and the second one is the Ogura. Even though these clutches come from different manufacturers, the test procedures are the same for both. Few people realize that clutches have maintena...

CARE AND MAINTENANCE - MODEL 5421 LUBRICATION CHASSIS AND MOWER DECK: Number of grease zerks used: (7) LOCATIONS: (1) each front wheel caster, front wheel, and deck hub for front wheels SERVICE INTERVALS: Every 50 hours of operation RECOMMENDED GREASE: Name brand wheel bearing or multi-purpose greas...

TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any multi-blade mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more ...