Dixon 36, 38, 42, 44 - Manuals

SAFETY 5 Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ...

WARNING 6 Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in thismanual and on the mower before starting. Only allow responsible adults, who are familiar with theinstructions, to operate th...

WARNING 7 GENERAL OPERATION (continued): Never leave a running mower unattended. Always turn offblades, set parking brake, stop engine and remove keybefore dismounting. Turn off blades when not mowing. Injury could occur fromcontact with moving parts. Under no circumstances should you place hands or...

WARNING 11 SLOPE OPERATION (continued): DO NOT Do not turn on slopes unless necessary, and then,turn slowly and gradually downhill, if possible. Rapiduphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embank-ments. The mower could suddenly turn over if awheel is over the edge of...

WARNING 12 FIRE HAZARDS: Use extra care when handling gasoline and otherfuels. They are flammable and vapors are explosive. Store all fuel in approved containers specificallydesigned for that purpose. Allow engine to cool before refueling. Never removefuel cap or add fuel with engine running. Do not...

WARNING 14 CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and un...

SPECIFICATIONS 17 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. SpeedZTR™ 38 & 42 Chassis: 1-1/2 X 2 rectangle tube side frame Mower Deck: 13 ga stamped 2 blade deck. Blade Drive: Electric clutch. Transmission: Each rear wheel is...

18 SEAT ADJUSTMENT INSTRUCTIONS 3224 3224 3224 SeatPlate 3224 SpeedZTR™ 38 & 42 1. Raise seat assembly. 2. Loosen four seat bolts, P/N 3224, and slide seat to desired position. 3. Tighten seat bolts. DO NOT operate mower without seat bolts properly tightened. 4. Lower seat assembly.

CONTROLS 19 CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD•From neutral position, gently push control levers for- ward. •To increase speed, move levers further forward. TO GO BACKWARDS•From neutral position, gently pull cont...

CONTROLS 20 PARKING BRAKE: The parking brake is designed to holdthe mower from moving and is notintended for use in stopping themower while it is in motion. Theengine will stop if the parking brake isengaged while the control levers are inthe drive position. Engage parking brakebefore starting engin...

CONTROLS 21 BLADE DRIVE: •Located on the control panel, on operator’s right.•To engage the mower blade, pull up on the switch.•To disengage mower blade, push down. CIRCUIT BREAKER: •Protection of the electrical system is by (1) 15 amp circuit breaker. •If circuit breaker trips, push button to reset....

CONTROLS 22 MOWER DECK CUT HEIGHT LIFT LEVER: •Use right foot to operate deck foot pedal at right front foot area. •To raise mower deck, push forward with right foot on top portion of foot pedal. When desired deck height isreached, push with right foot on lower portion of footpedal until the bottom ...

OPERATION INSTRUCTIONS 23 The safe and successful operation of the Speed-ZTR™ will depend upon the operator having thecorrect knowledge of all controls used on the mowerand making good judgements about the terrain to bemowed. NEVER allow anyone to operate the mower withoutcomplete knowledge of all c...

OPERATION INSTRUCTIONS 24 CAUTION Failure to follow these instructions mayresult in personal injury. STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to choke setting. NOTE: Engine may require partial choke settin...

OPERATION INSTRUCTIONS 25 TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavycould damage the drive or cause the mower to becomeunstable. Limit loads to 250 pounds or less with thismower. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine be...

OPERATION INSTRUCTIONS 26 PARKING BRAKE SWITCH TEST: a) Swing control levers to outward positionb) Disengage blade drive switchc) Put parking brake in OFF positiond) Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) Disengage blade drive swi...

OPERATION INSTRUCTIONS 27 TESTING OF SAFETY INTERLOCK SYSTEMS: BLADE DRIVE SWITCH TEST: a) Put parking brake in ON position.b) Swing control levers to outward position.c) Engage blade drive switch.d) Turn ignition switch to START. Engine should not turn over or attempt to start. SEAT SWITCH TEST: a)...

OPERATION INSTRUCTIONS 28 MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires atotally different mowing approach than would be normalwhen side discharging or bagging the grass. Theremay be instances or conditions where it is not possibleto hide all the recycled or m...

OPERATION INSTRUCTIONS 29 MOWING WITH A MULCHING ATTACHMENT (continued): 7. Keep the underside of the mower deck clean.Remove all grass and dirt build-up from theunderside of the pan, the baffles and deflectorsafter each use. Never, under any circumstances,should you place hands or feet under themow...

OPERATION INSTRUCTIONS 30 MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance whenmowing with a grass catching attachment, pleaseread and follow the tips listed below. 1. Read and follow the installation instructions that areincluded with your grass catcher. 2. Set engine...

OPERATION INSTRUCTIONS 32 SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when sidedischarging the grass clippings, please read and followthe tips listed below. Additional information can befound in the Troubleshooting guide. CAUTION To avoid personal injury, be sure that th...

CARE AND MAINTENANCE 34 WARNING Failure to observe the following instructions may result in personal injury. Before performing any maintenance, turn off engine, allow to cool & remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes...

CARE AND MAINTENANCE 35 CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition keyfor safety. Wear heavy, thick gloveswhen holding onto cutter blade, avoidthe sharp edge of the blade. Blades should be discarded when worn excessively. D A N G E R O U S !DO NOT USEBLADE IN THISCONDITION! W ...

CARE AND MAINTENANCE 36 ENGINE: For complete maintenance and operating information ofthe engine, please refer to the maintenance instructionsfurnished by the engine manufacturer included in yourZero Turn Radius mower information packet. BATTERY: This is a maintenance-free battery and the fluid level...

CARE AND MAINTENANCE 38 B E LT S : Check belts every 50 hours. Replace any belts found tobe in poor condition. BELT TENSION: 38” Deck Engine to Mower Deck Belt-P/N 14136 Refer to Page 39 for adjustment procedure. 42” Deck Engine to Mower Deck Belt-P/N 61515 Refer to Page 39 for adjustment procedure.

CARE AND MAINTENANCE 39 BELT TENSION MANUAL ADJUSTMENT 38” & 42”

CARE AND MAINTENANCE 40 CAUTION HOT oil may cause burns. Allowengine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose. 3. To drain, turn hex head valve st...

CARE AND MAINTENANCE 41 HOT oil may cause burns. Allowengine to cool before draining oil. OIL FILL: 1. Clean any spilled oil from engine and chassis. 2. Refill engine with type, and quantity of oil recom- mended by the engine manufacturer in engineliterature. NOTE: Engine oil changes on the SpeedZTR...

CARE AND MAINTENANCE 42 NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATIC TRANSMISSIONS HAVEWARMED UP. WITH ENGINE RUNNING AND THE PARKINGBRAKE OFF, SWING THE CONTROL LEVERS OUTWARD. IFMACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONSBELOW. 1. Stop the engine, engage parking brake and raise rear of ...

CARE AND MAINTENANCE 43 Illustration A Illustration B

CARE AND MAINTENANCE 44 MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires shouldbe inflated as follows. Front: 16 - 21 lbsRear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manner. 3. ...

CARE AND MAINTENANCE 45 DECK REMOVAL: 1. Remove mower deck drive belt. Move deck lift pedal into the highest cut position and latch in place.As a safety precaution, insert clevis pin in nearesthole at rear of foot pedal. Belt can now be removedfrom mower deck pulley. 2. Remove front hanger pin. 3. R...

CARE AND MAINTENANCE 46 ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower periodically. Clean above and belowdeck. High pressure washing and alkaline based soaps cancause damage to bearings and other parts of themower. After washing your mower, start the engine...

47 BLADES ~38” Deck~ *Hi Lift Fusion - P/N 13925 Hi-Lift - P/N 13932 Gator Fusion- P/N 13934 Gator - P/N 13933 ~42” Deck~ *Hi Lift Fusion - P/N 13926 Hi-Lift - P/N 13935 Gator Fusion - P/N 13937 Gator - 13936 *Factory installed STANDARD SERVICE PARTS LIST

49 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage bladesParking brake not on- - - - - - - - - - - - - - - - - - engage parking brakeCircuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - -reset breakerDead battery- - - - - - - - - - - - - ...

50 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive beltTransmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oilDamaged transmission- - - - - - - - - - - - - - - - - - - - - -consult deal...

OWNER’S INFORMATION Date of Purchase Mower Model Number Mower Serial Number Purchased From Name Address DATE OIL CHANGED DATE ENGINE TUNED Dixon Industries, Inc.~P.O. Box 1569~Coffeyville, Ks~620-251-2000~Fax 620-251-4117

Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC.P.O. Box 1569Coffeyville, Ks 67337-0945620-251-2000 SpeedZTR™ 38/42 Part No. 16516-0904 The engine exhaust from this product containschemicals known to the State of California to causecancer, birth defects or o...