Dixon 13636-0702 - Manuals

5 Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially hazardous situation whi...

12 WARRANTY: Dixon Commercial Warranty is for a period of one (1) year from date of purchase or 400 hours of use, whichever occurs first. Mowers used for Homeowner Application (used only at owner’s primary place of residence) are warranted for two (2) years from date of purchase. DIXON ZTR MOWERS AR...

13 SPECIFICATIONS 7500 Series CHASSIS: Folded sheet metal and rectangular tube BODY: Folded sheet metal SEAT: Designed for operator comfort with padded back and arm rests. Seat is adjustable fore and aft. MOWER DECK: Deck is made of 10 GA fabricated welded construction with 7 GA reinforcement plates...

14 SEAT ADJUSTMENT INSTRUCTIONS Model 7525 1. Grasp seat slide adjuster and move it into adjustment position. 2. Slide seat forward or backward. 3. Release seat slide adjuster. Seat Slide Adjuster

16 CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD: • From neutral position, gently push both control levers forward. • To increase speed, move levers further forward. TO GO BACKWARD: • From neutral position, gently ...

17 CONTROLS CHOKE CONTROL LEVER: • Located on control panel to operator’s right. • Used to start a cold engine. THROTTLE CONTROL LEVER: • Located on contol panel to operator’s right. • Controls engine speed, slow to maximum. • While moving, throttle control should be set to MAXIMUM or wide open sett...

18 CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage blades: Pull up on the switch.To disengage blades: Push down. MOWER DECK CUT HEIGHT LIFT LEVER: Located to the right and front of the operator. Controls the cutting height. Ten positions of adjustment. Depress trigger ...

19 OPERATION INSTRUCTIONS The safe and successful operation of the ZTR 7500 Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge...

20 OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: Do not operate mower if safety switches are not operating properly. Your Zero Turning Radius Mower is equipped with control interlocks for your safety. 1. The mower blades must be disengaged before the engine will start. 2. The brake lev...

21 OPERATION INSTRUCTIONS BLADE DRIVE SWITCH TEST (ELECTRIC CLUTCH): 1. With the electric blade drive switch turned on and the parking brake in “ON” position, engine should not turn over or attempt to start when key switch is moved to the start position. 2, In a safe area , away from bystandards, st...

23 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS (engine has been operated): 1. Move throttle control lever to 1/4 to 1/2 setting. 2. Insert ignition key and turn to “START” position. When engine starts, release ignition key. Key will return to “RUN” position. 3. Move throttle control lever to the wi...

24 OPERATION INSTRUCTIONS In order to achieve optimum cutting performance, please read and follow the tips listed below. Additional information can be found in the Troubleshooting Guide on Page 36-37. CAUTION Be sure that deflector is properly installed on the discharge chute. 1. Set engine speed co...

25 GRASS HEIGHT AND CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting. As a...

26 OPERATION INSTRUCTIONS TO FREE WHEEL MACHINE (UNLOCK TRANSMISSION): Always turn off engine before engaging or disengaging the hydro release (free wheel) valves. Never attempt to move the valves with the engine running. The hydro release valves are located behind the seat, between the fuel tank an...

27 CARE AND MAINTENANCE CAUTION CAUTION CAUTION CAUTION CAUTION Bef Bef Bef Bef Before perf ore perf ore perf ore perf ore perfo r o r o r o r o r ming an ming an ming an ming an ming any maintenance y maintenance y maintenance y maintenance y maintenance, tur , tur , tur , tur , tur n off engine n ...

28 CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower information packet. Note: Air intake screen must be kept clean. If plugged, ...

30 CARE AND MAINTENANCE LUBRICATION: 1. Engine: Follow engine manufacturer’s recommendation. 2. Deck spindles: Lubricate with 3 “shots” only, every 100 hours. HYDROSTATIC TRANSMISSIONS: Before each use, check to be sure that the cooling fins and fans of the pumps and wheelmotors are clean. Excessive...

31 CARE AND MAINTENANCE HYDROSTAT OIL MAINTENANCE PROCEDURE: Check the oil level in hydrostatic transmisison oil reservoir after every 25 hours of usage. Clean the oil reservoir cap and the area around it prior to removal. Check the oil level. Oil should be approximately 1-3/8” below top of oil tank...

32 A. Move cut height adjustment lever to lowest position. B. Flip up the foot deck to allow access to the engine to deck drive belt. Roll the engine to deck drive belt off the center spindle. Hook the engine to deck drive belt onto the bolt protruding out of the top of the foot deck support angle. ...

34 CARE AND MAINTENANCE MOWER SHOWN IN OPERATION POSITION

35 MOWER SHOWN IN SERVICING POSITION CARE AND MAINTENANCE

36 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -disengage blades Blown fuse- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...

38 STANDARD SERVICE PARTS LIST MODEL ZTR 7525: Blades 60” Hi-Lift: P/N 60295 Blades 60” Lo-Lift: P/N 60293 Engine to Mower Deck Belt: P/N 61515 Serpentine Belt 60”: P/N 61512 Engine to Hydro Belt: P/N 61778 Hydrostatic Transmission Filter: P/N 7252 KOHLER AIR AND OIL FILTER PART NUMBERS: Refer to en...

39 OWNER INFORMATION Date Purchased _ ________________________________ Mower Model Number ____________________________ Mower Serial Number ____________________________ Purchased From ___ _____________________________ Name ________________________________ Address ________________________________ DATE...

ZTR®Mowers ZTR®Mowers ZTR®Mowers ZTR®Mowers ZTR®Mowers Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 7500 Series Model 7525 Part No. 13636-0702 W W W W WARNING: ARNING: ...