Delta VFD-VE Series - Manuals

Page 4 - Preface; PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

Preface Thank you for choosing DELTA’s high-performance VFD-VE Series. The VFD-VE Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available. This manual is to be used for the installation, parameter setting, troubleshooting, and...

Page 6 - Table of Contents

Table of Contents Preface ............................................................................................................. i Table of Contents .......................................................................................... iii Chapter 1 Introduction .............................

Page 10 - Chapter 1 Introduction; Store within an ambient temperature range of -10

Revision August 2008, 03VE, SW V2.04 1-1 Chapter 1 Introduction The AC motor drive should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an extended period of time. Stor...

Page 11 - Receiving and Inspection; Inspect the unit to assure it was not damaged during shipment.; S e r ia l N u m b e r & B a r C o d e

Chapter 1 Introduction | 1-2 Revision August 2008, 03VE, SW V2.04 1.1 Receiving and Inspection This VFD-VE AC motor drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC motor drive, please check for the following: Check to make sure that the ...

Page 12 - P r od u c ti on n u mb e r; any problems, please contact your distributor.

Chapter 1 Introduction | Revision August 2008, 03VE, SW V2.04 1-3 1.1.3 Series Number Explanation 3 6 7 T 0 37 V2 3A2 P r od u c ti on n u mb e r Pr od u c ti on y ea r 20 07P r od u c ti on f ac to ry P r od u c ti on w e ek (T: Taoyua n, W: Wu jia n ) Mod el 2 30 V 3- ph a se 5H P(3 .7k W) If the ...

Page 13 - Frame Power range; Preparation for Installation and Wiring

Chapter 1 Introduction | 1-4 Revision August 2008, 03VE, SW V2.04 15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E) Frame Power range Models B (B1) 1-3hp (0.75-2.2kW) VFD007V23A/43A-2, VFD015V23A/43A-2, VFD022V23A/43A-2 B (B2) 5hp (3.7kW) VFD037V23A/43A-2 C 7.5-15hp (5.5-11kW) VFD055V23A/43A-2, V...

Page 14 - Operation; Minimum Mounting Clearances; A i r Fl ow; HP

Chapter 1 Introduction | Revision August 2008, 03VE, SW V2.04 1-5 Air Temperature: -10 ~ +40°C (14 ~ 122°F) Relative Humidity: <90%, no condensation allowed Atmosphere pressure: 86 ~ 106 kPa Installation Site Altitude: <1000m Operation Vibration: <20Hz: 9.80 m/s 2 (1G) max 20 ~ 50Hz: 5.88 m...

Page 15 - damage to the AC motor drive.

Chapter 1 Introduction | 1-6 Revision August 2008, 03VE, SW V2.04 C A UT IO N! 1. Operating, storing or transporting the AC motor drive outside these conditions may cause damage to the AC motor drive. 2. Failure to observe these precautions may void the warranty! 3. Mount the AC motor drive vertical...

Page 17 - Step 1

Chapter 1 Introduction | 1-8 Revision August 2008, 03VE, SW V2.04 15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E) 1.2.4 Lifting Please carry only fully assembled AC motor drives as shown in the following. For 40-100HP (Frame E and E1) Step 1 Step 2

Page 18 - Step 3

Chapter 1 Introduction | Revision August 2008, 03VE, SW V2.04 1-9 Step 3 Step 4 1.3 Dimensions

Page 19 - Frame B; N OT E

Chapter 1 Introduction | 1-10 Revision August 2008, 03VE, SW V2.04 Frame B H W1 D W H1 D2 D1 S1 S2 Unit: mm[inch] Frame W W1 H H1 D D1 D2 S1 S2 B1 150.0 [5.91] 135.0 [5.32] 260.0 [10.24] 244.3[9.63] 160.2[6.31] 67.0 [2.64] 4.0 [0.16] 8.0 [0.32] 6.5 [0.26] B2 150.0 [5.91] 135.0 [5.32] 272.1 [10.72] 2...

Page 20 - Frame C

Chapter 1 Introduction | Revision August 2008, 03VE, SW V2.04 1-11 Frame C H1 H W W1 D S1 S2 Unit: mm[inch] Frame W W1 H H1 D - - S1 S2 C 200.0 [7.88] 185.6 [7.31] 323.0 [12.73] 244.3[9.63] 160.2[6.31] - - 7.0 [0.28] 7.0 [0.28] N OT E Frame C: VFD055V23A/43A-2, VFD075V23A/43A-2, VFD110V43B-2

Page 21 - Frame D

Chapter 1 Introduction | 1-12 Revision August 2008, 03VE, SW V2.04 Frame D S1 W W1 H H1 D D1 D2 Unit: mm[inch] Frame W W1 H H1 D D1 D2 S1 - D 250.0 [9.85] 226.0 [8.90] 408.2 [16.07] 384.0 [15.13] 205.4[8.08] 110.0 [4.33] 10.0 [0.39] 10.0 [0.39] - N OT E Frame D: VFD110V23A/43A-2, VFD150V23A/43A-2, V...

Page 22 - Frame E

Chapter 1 Introduction | Revision August 2008, 03VE, SW V2.04 1-13 Frame E W1 W D H1 H2 S2 H D1 S1 D2 S3 Unit: mm[inch] Frame W W1 H H1 H2 D D1 D2 S1 S2 S3 E1 370.0 [14.57] 335.0 [13.19] - 589.0 [23.19] 560.0 [22.05] 260.0 [10.24] 132.5 [5.22] 18.0 [0.71] 13.0 [0.51] 13.0 [0.51] 18.0 [0.71] E2 370.0...

Page 23 - This page intentionally left blank

Chapter 1 Introduction | 1-14 Revision August 2008, 03VE, SW V2.04 This page intentionally left blank

Page 24 - Chapter 2 Installation and Wiring; General

Revision August 2008, 03VE, SW V2.04 2-1 Chapter 2 Installation and Wiring After removing the front cover (see chapter 1.2.3 for details), check if the power and control terminals are clear. Be sure to observe the following precautions when wiring. General Wiring Information Applicable Codes All V...

Page 25 - I M

Chapter 2 Installation and Wiring | 2-2 Revision August 2008, 03VE, SW V2.04 2.1 Wiring Users must connect wires according to the circuit diagrams on the following pages. Do not plug a modem or telephone line to the RS-485 communication port or permanent damage may result. The pins 1 & 2 are the...

Page 27 - Si nk

Chapter 2 Installation and Wiring | 2-4 Revision August 2008, 03VE, SW V2.04 Figure 3 Wiring for SINK(NPN) mode and SOURCE(PNP) mode *Don't apply the mai ns voltage di rectly to above terminal s. FWD/STOP REV/STOP Multi -step1 Multi -step2 Multi -step3 Multi -step4 +24V MI1 MI2MI3 MI4MI5 MI6 Factory...

Page 28 - Items Explanations

Chapter 2 Installation and Wiring | Revision August 2008, 03VE, SW V2.04 2-5 Mot or Ou tpu t AC Li ne Rea ct or Pow er Supp l y Mag net ic c ont act or I nput AC Li ne Rea ct or EMI Fi l te r R /L1 S/L 2 T/ L3 U /T1 V/T2 W /T3 + /B1 B2 Zer o-ph ase R eac tor Zer o-ph ase R eac tor FU SE/ NFB - BR E ...

Page 29 - M o t o r; M o t o r

Chapter 2 Installation and Wiring | 2-6 Revision August 2008, 03VE, SW V2.04 Figure 1 for the main terminals R ( L1 )S ( L2 )T ( L 3) R ST U (T 1)V ( T 2 ) W ( T 3 ) I M3 ~ M C E E + 1 +2 / B 1 B 2 N o -f u se b r e ak e r ( NF B ) B r ak e re s ist o r(O p ti on a l) M o t o r - Figure 2 for the ma...

Page 30 - is unnecessary to consider phase-sequence.; F orw ar d; terminals of AC motor drives.

Chapter 2 Installation and Wiring | Revision August 2008, 03VE, SW V2.04 2-7 Mains power terminals (R/L1, S/L2, T/L3) Connect these terminals (R/L1, S/L2, T/L3) via a no-fuse breaker or earth leakage breaker to 3-phase AC power (some models to 1-phase AC power) for circuit protection. It is unnece...

Page 31 - Models of 15kW and above have a built-in DC reactor.; connecting external brake unit; sp ec ia l b r aki n g r e sis tor /u ni t; connect the external brake resistor to the terminals [; Ensure there are no; good

Chapter 2 Installation and Wiring | 2-8 Revision August 2008, 03VE, SW V2.04 To improve power factor and reduce harmonics connect a DC reactor between terminals [+1, +2]. Please remove the jumper before connecting the DC reactor. N OT E Models of 15kW and above have a built-in DC reactor. Terminal...

Page 33 - Models

Chapter 2 Installation and Wiring | 2-10 Revision August 2008, 03VE, SW V2.04 Frame D 3 V/T2 W/T3 R/L1 DC DC + ( ) ( ) - POWER S/L2 T/L3 - +2 +1 MOTOR IM Main circuit terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , +1, +2, - Models Wire Torque Wire Type VFD110V23A-2 VFD110V43A-2 VFD150V43A-2 VFD150V...

Page 34 - Th e P os i t i on o f t h e C o nt r ol Te rm in a l s

Chapter 2 Installation and Wiring | Revision August 2008, 03VE, SW V2.04 2-11 +24 SI NK Mo d e multi -input ter minal I nter n al C irc ui t DC M + 24V M ul t i-I np ut Termin al DCM In t erna l C ircu it SO U RC E Mod e +10V MO1 MO2 M I 3 M I4 M I5 M I6 DFM +24V DCM ACM AV I A C I AFM MCM R A R B R...

Page 35 - Terminal

Chapter 2 Installation and Wiring | 2-12 Revision August 2008, 03VE, SW V2.04 Terminal symbols and functions Terminal Symbol Terminal Function Factory Settings (SINK) ON: Connect to DCM FWD Forward-Stop Command ON: Run in FWD direction OFF: Stop acc. to Stop Method REV Reverse-Stop Command ON: Run i...

Page 37 - A CM; ferr ite core; wind each wires 3 times or more around the core

Chapter 2 Installation and Wiring | 2-14 Revision August 2008, 03VE, SW V2.04 Terminal Symbol Terminal Function Factory Settings (SINK) ON: Connect to DCM AFM Analog output meter AF M AC M 0 ~2 0 m A Impedance: 18.5k Ω (voltage output) 1.1m Ω (current output) Output current 20mA max Resolution: max....

Page 40 - Chapter 3 Digital Keypad Operation and Start Up; JOG; RUN; RESET; PU; EX TP U; F WD /REV Dir ec tio n Ke y; Display Message; Displays the AC drive Master Frequency.

Revision August 2008, 03VE, SW V2.04 3-1 Chapter 3 Digital Keypad Operation and Start Up 3.1 Digital Keypad KPV-CE01 3.1.1 Description of the Digital Keypad KPV-CE01 U F H KPV-CE01 JOG RUN RESET STOP MODE Sel e ctio n K ey Pr ess this key to vi ew di ffer ent operat ing val ues L ED Displa y Di spl ...

Page 42 - START

Chapter 3 Digital Keypad Operation and Start Up | Revision August 2008, 03VE, SW V2.04 3-3 3.1.2 How to Operate the Digital Keypad KPV-CE01 S TAR T U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H M OD E M OD E M ODE M ODE M ODE M OD E START U F H Selection mode S TA RT To shift cursor To...

Page 43 - To c opy par am eter s 1

Chapter 3 Digital Keypad Operation and Start Up | 3-4 Revision August 2008, 03VE, SW V2.04 U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H...

Page 44 - Reference Table for the LCD Display of the Digital Keypad

Chapter 3 Digital Keypad Operation and Start Up | Revision August 2008, 03VE, SW V2.04 3-5 3.1.3 Dimension of the Digital Keypad Unit: mm [inch] MODE REV FWD RUN JOG LABEL 1 PROG DATA RESET STOP PU U RUN STOP JOG FWD KPV-CEO1 REV EXT PU FH 3.1.4 Reference Table for the LCD Display of the Digital Key...

Page 46 - Carefully check the following items before proceeding.

Chapter 3 Digital Keypad Operation and Start Up | Revision August 2008, 03VE, SW V2.04 3-7 Carefully check the following items before proceeding. Make sure that the wiring is correct. In particular, check that the output terminals U, V, W. are NOT connected to power and that the drive is well grou...

Page 47 - Check if the motor direction of rotation

Chapter 3 Digital Keypad Operation and Start Up | 3-8 Revision August 2008, 03VE, SW V2.04 3.2.2 Trial Run After finishing checking the items in “3.2.1 preparation before start-up”, you can perform a trial run. The factory setting of operation source is from keypad (Pr.00-20=00). 1. After applying p...

Page 48 - hazardous voltage levels, even if the power has been turned off.

Chapter 3 Digital Keypad Operation and Start Up | Revision August 2008, 03VE, SW V2.04 3-9 N OT E 1. Please stop running immediately if any fault occurs and refer to troubleshooting for solving the problem. 2. Please do NOT touch output terminals U, V, W when power is still applied to L1/R, L2/S, L3...

Page 49 - This page intentionally left blank.

Chapter 3 Digital Keypad Operation and Start Up | 3-10 Revision August 2008, 03VE, SW V2.04 This page intentionally left blank.

Page 50 - Chapter 4 Parameters

Revision August 2008, 03VE, SW V2.04 4-1 Chapter 4 Parameters The VFD-VE parameters are divided into 12 groups by property for easy setting. In most applications, the user can finish all parameter settings before start-up without the need for re-adjustment during operation. The 12 groups are as foll...

Page 51 - Summary of Parameter Settings; : The parameter can be set during operation.; Group 0 System Parameters

Chapter 4 Parameters | 4-2 Revision August 2008, 03VE, SW V2.04 4.1 Summary of Parameter Settings : The parameter can be set during operation. Group 0 System Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 00-00 Identity Code of the AC motor drive Read-only 0 ○ ○ ○ ○ ○ 00...

Page 53 - Group 1 Basic Parameters

Chapter 4 Parameters | 4-4 Revision August 2008, 03VE, SW V2.04 Group 1 Basic Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 01-00 Maximum Output Frequency 50.00~600.00Hz 60.00/ 50.00 ○ ○ ○ ○ ○ 01-01 1st Output Frequency Setting 1 0.00~600.00Hz 60.00/ 50.00 ○ ○ ○ ○ ○ 01-...

Page 55 - Group 2 Digital Input/Output Parameters

Chapter 4 Parameters | 4-6 Revision August 2008, 03VE, SW V2.04 Group 2 Digital Input/Output Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 02-00 2-wire/3-wire Operation Control 0: FWD/STOP, REV/STOP 1: FWD/STOP, REV/STOP (Line Start Lockout) 2: RUN/STOP, REV/FWD 3: RUN/...

Page 58 - Group 3 Analog Input/Output Parameters

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-9 Group 3 Analog Input/Output Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 03-00 Analog Input 1 (AVI) 0: No function 1 ○ ○ ○ ○ ○ 03-01 Analog Input 2 (ACI) 1: Frequency command (torque limit under TQR contro...

Page 60 - Group 4 Multi-Step Speed Parameters

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-11 Group 4 Multi-Step Speed Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 04-00 1st Step Speed Frequency 0.00~600.00Hz 0.00 ○ ○ ○ ○ 04-01 2nd Step Speed Frequency 0.00~600.00Hz 0.00 ○ ○ ○ ○ 04-02 3rd Step Spe...

Page 61 - Group 5 Motor Parameters

Chapter 4 Parameters | 4-12 Revision August 2008, 03VE, SW V2.04 Group 5 Motor Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 05-00 Motor Auto Tuning 0: No function 1: Rolling test 2: Static Test 3: Reserved 0 ○ ○ ○ 05-01 Full-load Current of Motor 1 40-100% #.## ○ ○ ○ ○...

Page 62 - Group 6 Protection Parameters

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-13 Group 6 Protection Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 160.0~220.0Vdc 180.0 ○ ○ ○ ○ ○ 06-00 Low Voltage Level 320.0~440.0Vdc 360.0 ○ ○ ○ ○ ○ 0.0: Disable 350.0~450.0Vdc 380.0 ○ ○ ○ ○ ○ 06-01 Over...

Page 65 - Group 7 Special Parameters

Chapter 4 Parameters | 4-16 Revision August 2008, 03VE, SW V2.04 Group 7 Special Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 07-00 Software Brake Level 230V: 350.0~450.0Vdc 460V: 700.0~900.0Vdc 380.0760.0 ○ ○ ○ ○ ○ 07-01 DC Brake Current Level 0~100% 0 ○ ○ 07-02 DC Br...

Page 67 - Group 8 High-function PID Parameters

Chapter 4 Parameters | 4-18 Revision August 2008, 03VE, SW V2.04 Group 8 High-function PID Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 08-00 Input Terminal for PID Feedback 0: No function 1: Negative PID feedback from external terminal AVI (Pr.03-00) 2: Negative PID f...

Page 70 - Group 9 Communication Parameters

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-21 Group 9 Communication Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 09-00 Communication Address 1~254 1 ○ ○ ○ ○ ○ 09-01 COM1 Transmission Speed 4.8~115.2Kbps 9.6 ○ ○ ○ ○ ○ 09-02 COM1 Transmission Fault Tre...

Page 72 - Group 10 Speed Feedback Control Parameters

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-23 Group 10 Speed Feedback Control Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 10-00 Encoder Pulse 1~20000 600 ○ ○ ○ 10-01 Encoder Input Type Setting 0: Disable 1: Phase A leads in a forward run command and...

Page 74 - Group 11 Advanced Parameters

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-25 Group 11 Advanced Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 11-00 System Control bit 0: ASR Auto tuning bit 1: Inertia estimate (only for FOCPG mode) bit 2: Zero Servo bit 3: Reserved bit 4: Enable gai...

Page 75 - Version Differences

Chapter 4 Parameters | 4-26 Revision August 2008, 03VE, SW V2.04 4.2 Version Differences 4.2.1 Version 2.02 New or update parameter groups are: Group 2: Digital Input/Output Parameters Group 3: Analog Input/Output Parameters Group 6: Protection Parameters Group 8: High-function PID Parameters Group ...

Page 87 - Description of Parameter Settings; Group 0 User Parameters

Chapter 4 Parameters | 4-38 Revision August 2008, 03VE, SW V2.04 4.3 Description of Parameter Settings Group 0 User Parameters : This parameter can be set during operation. 00-00 Identity Code of the AC Motor Drive Control mode VF VFPG SVC FOCPG TQRPG Factory setting: ## Settings Read Only 00-01 Rat...

Page 92 - Control

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-43 Control mode VF VFPG SVC FOCPG TQRPG Factory setting: 00 Settings 1 to 9998 and 10000 to 65535 Display 00 No password set or successful input in Pr. 00-07 01 Password has been set To set a password to protect your parameter settings. I...

Page 94 - Constant/Variable Torque Selection

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-45 0 2 0 4 0 6 0 8 0 1 00 1 00 9 08 07 06 05 04 03 02 01 0 0 1- 02 v ol t ag e% 0 1 -0 1 F re q u e n c y % 1 .5 P ow er c ur v e Sq ua r e c u rv e 00-12 Constant/Variable Torque Selection Control mode VF VFPG SVC FOCPG Factory setting: ...

Page 98 - Ramp to stop

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-49 The parameter determines how the motor is stopped when the AC motor drive receives a valid stop command. Op e r a t io nC o mm a nd Op e r a t io n C o mm a nd Ti me Ti me F r e e r u n ni n g t o s t o p Ou t p u t F r e qu e n cy R U...

Page 103 - Output Frequency Upper Limit

Chapter 4 Parameters | 4-54 Revision August 2008, 03VE, SW V2.04 F cm d >Fm i n F st ar t >Fm in NO Y ES Y ES f st a rt =F st ar t NO f st a rt = F m in F lo w= 0 F lo w= 0 Y ES H =Fc m d Y ES H =Fc m d NO F cm d >Fl ow Y ES F cm d >Fm i n Y ES H =Fc m d NO NO F cm d <Fm i n N O H =Fl...

Page 106 - Fr equency

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-57 01-27 S-curve for Deceleration Arrival Time 2 Unit: 0.1/0.01 Control mode VF VFPG SVC FOCPG Factory Setting: 0.2/0.0 Settings 0.00~25.00 sec /0.00~250.0 sec It is used to give the smoothest transition between speed changes. The accel./...

Page 108 - Settings; Control Circuits of the External Terminal; -wire operation control

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-59 Group 2 Digital Input/Output Parameters 02-00 2-wire/3-wire Operation Control Control mode VF VFPG SVC FOCPG TQRPG Factory setting: 0 Settings 0 FWD/STOP, REV/STOP 1 FWD/STOP, REV/STOP (Line Start Lockout) 2 RUN/STOP, REV/FWD 3 RUN/STO...

Page 109 - Multi-Function Input Command 12; : acceleration/deceleration speed inhibit

Chapter 4 Parameters | 4-60 Revision August 2008, 03VE, SW V2.04 02-04 Multi-Function Input Command 4 (MI4) Factory Setting: 4 02-05 Multi-Function Input Command 5 (MI5) Factory Setting: 0 02-06 Multi-Function Input Command 6 (MI6) Factory Setting: 0 02-23 Multi-Function Input Command 7 (MI7) Factor...

Page 110 - Therefore, MI1 is not allowed for any other operation.

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-61 Control Mode Settings VF VFPG SVC FOCPG TQRPG 13: cancel the setting of the optimal acceleration/deceleration time ○ ○ ○ ○ 14: switch between drive settings 1 and 2 ○ ○ ○ ○ 15: operation speed command form AVI ○ ○ ○ ○ 16: operation spe...

Page 113 - The middle torque bias is according to the Pr.07-30 setting.; R u n

Chapter 4 Parameters | 4-64 Revision August 2008, 03VE, SW V2.04 Settings Functions Descriptions 32 Middle torque bias (by Pr.07-30) The middle torque bias is according to the Pr.07-30 setting. 33 Low torque bias (by Pr.07-31) The low torque bias is according to the Pr.07-31 setting. 34 Enable multi...

Page 114 - Enable position control; R U N

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-65 Settings Functions Descriptions 35 Enable position control When this function is enabled, the AC motor drive will start to execute position control. 1 0 -0 01 0 -0 1 R U N M I = d 3 5 M O= d3 9 1 0 -1 9 PG F ee d b a ck M o t o rF re q...

Page 115 - co r re sp o n d s t o; When this function is enabled, you can’t write into EEPROM.

Chapter 4 Parameters | 4-66 Revision August 2008, 03VE, SW V2.04 Settings Functions Descriptions M I = d 1 R u n /S t o p 1 1 1 0 1 0 = 1 0 2 co r re sp o n d s t o P r. 0 4- 2 4 1 1 0 0 0 0 0 1 1 1 1 0 11 = 11 2 co r re sp o n d s t o P r. 0 4 -2 5 M I = d 2 M I = d 3 M I = d 4 M I = d 3 6 T he m o...

Page 116 - Serial position input; C NC; When this function is enabled, the initial reel diameter is reset.

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-67 Settings Functions Descriptions 42 Serial position input When using setting 41 and setting 42, it needs to use with 2 input terminals for multi-position control. C NC DO SPI Po si ti on Co mman d Cl ock DI DO SPI Po si ti on Co mman d ...

Page 118 - No

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-69 Factory Setting: 1 02-13 Multi-function Output 3 (MO1) Factory Setting: 0 02-14 Multi-function Output 4 (MO2) Factory Setting: 0 02-35 Multi-function Output 5 (MO3) (need to use with EMV-APP01) Factory Setting: 0 02-36 Multi-function O...

Page 119 - Function

Chapter 4 Parameters | 4-70 Revision August 2008, 03VE, SW V2.04 Control Mode Settings VF VFPG SVC FOCPG TQRPG 12: Mechanical brake release (Pr.02-31) ○ ○ ○ ○ ○ 13: Overheat ○ ○ ○ ○ ○ 14: Software brake signal ○ ○ ○ ○ ○ 15: PID feedback error ○ ○ ○ ○ ○ 16: Slip error (oSL) ○ ○ ○ ○ 17: Terminal count...

Page 122 - Attained

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-73 Settings Functions Descriptions 40 Speed Attained (including zero speed) Active when the output frequency reaches frequency setting or stop. 41 Multi-position Attained User can set any three multi-function input terminals to 41. The cu...

Page 123 - Example of crane function; Multi-output Direction

Chapter 4 Parameters | 4-74 Revision August 2008, 03VE, SW V2.04 Settings Functions Descriptions 50 Reserved Example of crane function 0 2 -3 1 0 2 -3 1 F re q u en c yco m m a n d F re q . co m m a n d > 0 2 -3 1& o ut p u t c ur re n t > 0 2 - 3 2 F re q . co m m a n d <0 2 -3 3o r o ...

Page 124 - RA

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-75 If Pr02-11=1 and Pr02-15=1, Relay 1 RA-RC is open when the drive runs and is closed when the drive is stopped. Bit setting bit3 MO2 bit2 MO1 bit1 RA bit0 MRA Pr02-15 0 0 0 0 0 0 0 0 1 1 0 0 1 0 2 0 0 1 1 3 0 1 0 0 4 0 1 0 1 5 0 1 1 0 6...

Page 126 - Brake Delay Time; ON; Output Current Level Setting for External Terminals

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-77 02-11~14=3 02-11~14=4 Fcmd=60Hz 02-19=10Hz 02-20=2Hz 02-21=40Hz 02-22=2Hz H 38Hz 40Hz 42Hz 10Hz 12Hz 8Hz T 02-31 Brake Delay Time Unit:0.001 Control mode VF VFPG SVC FOCPG TQRPG Factory setting: 0.000 Settings 0.000~65.000 Sec When the...

Page 128 - : Torque compensation command; When it is torque compensation, the corresponding value for 0~

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-79 Group 3 Analog Input/Output Parameters 03-00 Analog Input 1 (AVI) Factory Setting: 1 03-01 Analog Input 2 (ACI) Factory Setting: 0 03-02 Analog Input 3 (AUI) Factory Setting: 0 Control Mode Settings VF VFPG SVC FOCPG TQRPG 0: No functi...

Page 134 - Group 4 Multi-Step Speed Parameters

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-85 Group 4 Multi-Step Speed Parameters 04-00 1st Step Speed Frequency Unit: 0.01 04-01 2nd Step Speed Frequency Unit: 0.01 04-02 3rd Step Speed Frequency Unit: 0.01 04-03 4th Step Speed Frequency Unit: 0.01 04-04 5th Step Speed Frequency ...

Page 136 - Group 5 Motor Parameters

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-87 Group 5 Motor Parameters 05-00 Motor Auto Tuning Control mode SVC FOCPG TQRPG Factory setting: 0 Settings 0 No function 1 Rolling test 2 Static Test 3 Reserved Starting auto tuning by pressing RUN key and it will write the measure valu...

Page 139 - When output frequency reaches Y-connection/

Chapter 4 Parameters | 4-90 Revision August 2008, 03VE, SW V2.04 When output frequency reaches Y-connection/ Δ − connection switch frequency, drive will delay by Pr.05-30 before multi-function output terminals are active. Y- c onn ec ti o n s w i tc h: can be u s ed for wi de r ang e moto r Y c on n...

Page 140 - -c on n e ct i o n o u t pu t

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-91 Y- co n n ec ti o n ou t p u t P r. 02 - 11 ~ 1 4 =31 Y- connec tion co nf irma t io n in pu t P r. 02 - 01 ~ 0 6 =2 9 △ -c on n e ct i o n o u t pu t Pr. 02 - 11 ~ 1 4 =3 2 △ -c on n e ct i o n co nf irma t io n in pu t P r. 02 - 01 ~...

Page 143 - Hunting Gain

Chapter 4 Parameters | 4-94 Revision August 2008, 03VE, SW V2.04 Pr.05-26 to Pr.05-28 are used to set allowable slip level/time and over slip treatment when the drive is running. 05-29 Hunting Gain Unit: 1 Control mode VF VFPG SVC Factory setting: 2000 Settings 0 to 10000 (0: disable) The motor will...

Page 144 - Group 6 Protection Parameters; Over-Voltage Stall Prevention; Pre ve n t io n e n a bl ed

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-95 Group 6 Protection Parameters 06-00 Low Voltage Level Unit: 0.1 Control mode VF VFPG SVC FOCPG TQRPG Settings 230V series 160.0~220.0Vdc Factory Setting: 180.0 460V series 320.0~440.0Vdc Factory Setting: 360.0 It is used to set the Lv ...

Page 145 - Level

Chapter 4 Parameters | 4-96 Revision August 2008, 03VE, SW V2.04 06-02 Phase-loss Protection Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0 Settings 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop It is used to set the phase-loss treatment. The phase-loss will eff...

Page 148 - cu rr e nt

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-99 5% P r. 06 -0 7, P r. 06 -1 0 P r. 06 -0 8, 06 -11 cu rr e nt 06-12 Current Limit Unit: 1 Control mode FOCPG TQRPG Factory Setting: 150 Settings 0 to 250% It is used to set the current limit. 06-13 Electronic Thermal Relay Selection (M...

Page 149 - Op e ra t io n

Chapter 4 Parameters | 4-100 Revision August 2008, 03VE, SW V2.04 The parameter is set by the output frequency, current and operation time of the drive for activating the I 2 t electronic thermal protection function. The function will be activated for the 150% * setting current for the setting of Pr...

Page 152 - 0: Fan error signal output

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-103 Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt. OL SYS FBK EXI CE 4: Ground fault (GFF) ● 5: IGBT short-circuit (occ) ● 6: Over-curent at stop (ocS) ● 7: Over-voltage during acceleration (ovA) ● 8: Over-voltage during dece...

Page 157 - O utp ut fr eq uenc y

Chapter 4 Parameters | 4-108 Revision August 2008, 03VE, SW V2.04 O N O F F 01 -0 9 O utp ut fr eq uenc y Ru n/St op Ti me DC B ra ki n g Ti me DC B ra ki n g Ti medu ri n g St opp i ng Mi ni m um ou tpu tfr eq uen cy Sta rt -p oi nt f orDC b ra k i ngti me d ur i ngs to ppi ng DC Brake during Start...

Page 158 - Out pu t curr en t

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-109 Settings 0.1 to 5.0 sec If the duration of a power loss is less than this parameter setting, the AC motor drive will resume operation. If it exceeds the Maximum Allowable Power Loss Time, the AC motor drive output is then turned off (...

Page 159 - B. B. Se a rch wi th m in im um o u tp u t f re qu e nc y up w a rd t im in g c ha r t; Current Limit for Speed Search

Chapter 4 Parameters | 4-110 Revision August 2008, 03VE, SW V2.04 Time B. B. ou tput c ur rent A I nput B .B. signal St op ou tput v ol tag e D isable B. B. si gn al Wa it ing t ime 08 . 07 Speed Sea rch Synchr oniz at ion s pe ed de t ect io n Out p ut f reque ncy ( H) 07-09 C urren t Limit f or S ...

Page 162 - AC motor drive to use DEB function with deceleration time via EF.

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-113 07 -1 4 N OTE DC B US v ol tag e i t doe s n't ne ed mu lt i -f unc t i on ter mi n al s T he l ev el for DE B r etu rn ti m e( Lv= + 30 V+ 58V) Lv l ev el S of t star t r el ay atpo wer s id e O utp ut fr eq uen cy DE B r et ur n t i...

Page 163 - Fr e qu e n cy

Chapter 4 Parameters | 4-114 Revision August 2008, 03VE, SW V2.04 07-15 Dwell Time at Accel. Unit: 0.01 Control mode VF VFPG SVC FOCPG Factory Setting: 0.00 Settings 0.00 to 600.00 sec 07-16 Dwell Frequency at Accel. Unit: 0.01 Control mode VF VFPG SVC FOCPG Factory Setting: 0.00 Settings 0.00 to 60...

Page 166 - rad

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-117 07-28 Torque Offset Setting Unit: 0.1 Control mode SVC FOCPG TQRPG Factory Setting: 0.0 Settings 0.0 to 100.0% This parameter is torque offset. The motor rated torque is 100%. 07-29 High Torque Offset Unit: 0.1 Control mode SVC FOCPG ...

Page 168 - Group 8 High-function PID Parameters

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-119 Group 8 High-function PID Parameters 08-00 Input Terminal for PID Feedback Control mode VF VFPG SVC FOCPG Factory Setting: 0 Settings 0 No function 1 Negative PID feedback from external terminal AVI (Pr.03-00) 2 Negative PID feedback ...

Page 170 - loading system that possesses the integral components.

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-121 Inp ut Sel ec ti on of the PID Fee dbac k PID Canc el l ed PID Fr eq. out put c ommandl i mi t Tr eatme nt o f t he F eedbac k Si gnal Fau lt Int egr al Time Pro po rtio n ga in 00- 14=1 0 di s pl ay o f t hePID feed bac k Di ffere nt...

Page 173 - L im it; Line speed, speed mode; P I; m e ch a n ica l g e ar r a ti o A / B

Chapter 4 Parameters | 4-124 Revision August 2008, 03VE, SW V2.04 + - 0 8 -2 5 & 0 8 -2 6 0 8 -2 7 P I 0 8 -2 9 & 0 8 -3 00 8 -3 2 & 0 8 -3 3 L im it + + P I D o u t p u t f re q u e nc y 0 8 -3 5 =0 * 1 0 8 -3 5 =1 * -1 0 8 -2 3 & 0 8 -2 4m e ch a n ica l g e ar r a ti o o u t pu t ...

Page 175 - A p p lica t io n wi t h o u t E n co d e r

Chapter 4 Parameters | 4-126 Revision August 2008, 03VE, SW V2.04 08-22 Wind Mode Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0 Settings 0 Rewind 1 Unwind 08-23 Mechanical Gear Ratio A Unit: 1 08-24 Mechanical Gear Ratio B Unit: 1 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 100 S...

Page 176 - D m a x; F m ax

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-127 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0 Settings 0 Analog input (Pr. 03-00~03-02 is set to 11 PID feedback of tension) 1 Pulse input (Pr.08-40) 08-28 Auto-tuning Tension PID Control mode VF VFPG SVC FOCPG TQRPG Factory...

Page 180 - D riv er

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-131 t h e p a t h w h e n Pr. 0 8- 4 2 is se t t o 1 D riv er t h e p a t h w h e n P r. 0 8- 4 2 is se t t o 2 g e a r ra t io M o t o r E n co d e r p ro xi m itysw it ch / e n co d e r 08-43 Max. Reel Diameter Unit: 0.1 Control mode VF...

Page 185 - Friction Compensation

Chapter 4 Parameters | 4-136 Revision August 2008, 03VE, SW V2.04 Control mode TQRPG Factory Setting: 0 Settings 0~100% 08-83 Friction Compensation Unit: 1 Control mode TQRPG Factory Setting: 0.0 Settings 0.0~100.0% 08-84 Compensation Coefficient of Material Inertial Unit: 1 Control mode TQRPG Facto...

Page 186 - Group 9: Communication Parameters

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-137 Group 9: Communication Parameters There is a built-in RS-485 serial interface, marked RJ-11 near to the control terminals. The pins are defined below: 6 1 1: EV2: GND 3: SG-4: SG+ 5: Reserved 6: Reserved Each VFD-VE AC drive has a pre...

Page 195 - Exception

Chapter 4 Parameters | 4-146 Revision August 2008, 03VE, SW V2.04 STX ‘:’ Address 01H ‘0’ Function 86H Address Low Address High ‘1’ Exception code 02H ‘8’ CRC CHK Low C3H Function Low Function High ‘6’ CRC CHK High A1H ‘0’ Exception code ‘2’ ‘7’ LRC CHK Low LRC CHK High ‘7’ CR END 1 END 0 LF The exp...

Page 199 - Group 10 PID Control; Encoder Pulse

Chapter 4 Parameters | 4-150 Revision August 2008, 03VE, SW V2.04 Group 10 PID Control 10-00 Encoder Pulse Unit: 1 Control mode VFPG FOCPG TQRPG Factory Setting: 600 Settings 1 to 20000 (Max=20000 for 2-pole motor) A Pulse Generator (PG) or encoder is used as a sensor that provides a feedback signal...

Page 201 - H z

Chapter 4 Parameters | 4-152 Revision August 2008, 03VE, SW V2.04 When integral time is set to 0, it is disabled. Pr.10-08 defines the switch frequency for the ASR1 (Pr.10-04, Pr.10-05) and ASR2 (Pr.10-06, Pr.10-07). 10 -0 8 10 -0 410 -0 5 10 -0 610 -0 7 H z PI 10 -2 110 -2 2 0H z 5H z 5H z When usi...

Page 203 - FW D

Chapter 4 Parameters | 4-154 Revision August 2008, 03VE, SW V2.04 4 Phase A is a pulse input and phase B is a direction input. (low input=forward direction, high input=reverse direction) A B FW D R EV 10-16 Output Setting for Frequency Division (denominator) Unit: 1 Control mode VFPG FOCPG TQRPG Fac...

Page 205 - Re vers e run n in g; Dr iver

Chapter 4 Parameters | 4-156 Revision August 2008, 03VE, SW V2.04 A U I + 1 0V AU I 0 V AU I - 10 V 0H z Ma x. o utp ut fr equ enc yP r. 01- 00 Re s ol ut io n s wi tc h fr eq uen c yP r. 10- 25 F or war d r unn i ng Re vers e run n in g O utp ut fr eq uen cy Re s ol ut io n s wi tc hP r. 02- 11~ 02...

Page 206 - Con trol Di ag ra m fo r the To rqu e + E nc ode r

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-157 P I I GBT & PW M M 0 7 -2 7 TQ Bi as 1 0 -0 9 0 1 -0 10 1 -0 20 5 -0 1~0 9 1 0 -0 01 0 -0 1 0 0 -2 0 + - + + + + cu rre n t limit c urr en tme a su re a ct u al f re q u en c y cu rre n t f e e db a ck t or qu e limit n o o f fs e...

Page 210 - PI

Chapter 4 Parameters | Revision August 2008, 03VE, SW V2.04 4-161 After finishing estimating and set Pr.11-00=1 (auto tuning), using Pr.11-04 to reduce overshoot. Please adjust PDFF gain value by actual situation. Besides traditional PI control, it also provides PDFF function to reduce overshoot for...

Page 211 - Flux Weakeni ng Curve

Chapter 4 Parameters | 4-162 Revision August 2008, 03VE, SW V2.04 H z N - m F b a s e 11 -0 5 / 11 -0 6 Flux Weakeni ng Curve 11-06 Gain Value of Flux Weakening Curve for Motor 2 Unit: 1 Control mode FOCPG Factory Setting: 90 Settings 0 to 200% 11-07 Detection Time for Phase-loss Unit: 0.01 Control ...

Page 216 - Chapter 5 Troubleshooting; o cA

Revision August 2008, 03VE, SW V2.04 5-1 Chapter 5 Troubleshooting 5.1 Over Current (OC) o cA o cd O C Over -current duri ng accel erati on Over -current duri ng accel erati on Over current Chec k i f there is any between the U, V, W and motor short circ ui ts and grounding Yes No No No No No No Yes...

Page 217 - G FF; Ground fault

Chapter 5 Troubleshooting | 5-2 Revision August 2008, 03VE, SW V2.04 5.2 Ground Fault G FF Ground fault No Yes If output ci rcuit(cabl e or motor) of AC motor drive i s gr ounded? Remov e grounding Maybe AC motor dri ve has malfuncti on or misoperation due to noi se. Pleas e contact DELTA. 5.3 Over ...

Page 220 - eli minate nois e

Chapter 5 Troubleshooting | Revision August 2008, 03VE, SW V2.04 5-5 5.7 Display of KPV-CE01 is Abnormal Abnormal display or no di splay Turn the power off and power on again after dis pl ay is off No Yes Yes Yes No Display normal? AC motor driv e work s normall y Fix connect or and eli minate nois ...

Page 221 - Motor cannot Run

Chapter 5 Troubleshooting | 5-6 Revision August 2008, 03VE, SW V2.04 5.9 Motor cannot Run Motor cannot run Check if CE01 displ ays normall y No No No No No No No No No No No No No No No Check if non-fuse breaker and magnetic contactor are ON Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Set them to ON...

Page 222 - Motor Speed cannot be Changed

Chapter 5 Troubleshooting | Revision August 2008, 03VE, SW V2.04 5-7 5.10 Motor Speed cannot be Changed Motor can run butcannot change speed Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No No Chec k i f the setting of the max. frequenc y i s too l ow If the setting of frequencyi s out of ran...

Page 223 - Motor Stalls during Acceleration

Chapter 5 Troubleshooting | 5-8 Revision August 2008, 03VE, SW V2.04 5.11 Motor Stalls during Acceleration Motor s tal ls during accel er ati on Chec k i f acc el erationtime i s too s hort Yes Yes Yes Yes No No No No No No Inc rease setti ng ti me Yes Us e s pecial motor? Reduce load ori ncreas e t...

Page 224 - Environmental Condition

Chapter 5 Troubleshooting | Revision August 2008, 03VE, SW V2.04 5-9 5.13 Electromagnetic/Induction Noise There are many noises surround the AC motor drives and invade it by radiation or power circuit. It may cause the misoperation of control circuit and even damage the AC motor drive. Of course, th...

Page 225 - Affecting Other Machines; serial reactor

Chapter 5 Troubleshooting | 5-10 Revision August 2008, 03VE, SW V2.04 4. Store within a relative humidity range of 0% to 90% and non-condensing environment. Do not turn off the air conditioner and have exsiccator for it. 5.15 Affecting Other Machines AC motor drive may affect the operation of other ...

Page 226 - Chapter 6 Fault Code Information and Maintenance; Fault Code Information; Fault Name; Return to the factory

Revision August 2008, 03VE, SW V2.04 6-1 Chapter 6 Fault Code Information and Maintenance 6.1 Fault Code Information The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages. Once a fault is detected, the corresponding protective functi...

Page 230 - Check if the communication address is correct

Chapter 6 Fault Code Information and Maintenance | Revision August 2008, 03VE, SW V2.04 6-5 Fault Name Fault Descriptions Corrective Actions Emergency stop 1. When the multi-function input terminals MI1 to MI6 are set to emergency stop, the AC motor drive stops output U, V, W and the motor coasts to...

Page 232 - Maintenance and Inspections

Chapter 6 Fault Code Information and Maintenance | Revision August 2008, 03VE, SW V2.04 6-7 6.2 Maintenance and Inspections Modern AC motor drives are based on solid state electronics technology. Preventive maintenance is required to operate this AC motor drive in its optimal condition, and to ensur...

Page 238 - Appendix A Specifications

Revision August 2008, 03VE, SW V2.04 A-1 Appendix A Specifications Voltage Class 230V Class Model Number VFD-XXXV 007 015 022 037 055 075 110 150 185 220 300 370 Max. Applicable Motor Output (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 Max. Applicable Motor Output (hp) 1.0 2.0 3.0 5.0 7.5 10 15...

Page 239 - Appendix A Specifications; General Specifications

Appendix A Specifications | A-2 Revision August 2008, 03VE, SW V2.04 General Specifications Control System 1 V/f curve; 2 V/f+PG; 3 SVC; 4 FOC+PG; 5 TQR+PG Start Torque Starting torque is 150% at 0.5Hz and 0Hz with FOC + PG control mode Speed Control Range 1:100 Sensorless vector (up to 1:1000 when ...

Page 240 - Appendix B Accessories; B.1 All Brake Resistors & Brake Units Used in AC Motor Drives; Voltage

Revision August 2008, 03VE, SW V2.04 B-1 Appendix B Accessories B.1 All Brake Resistors & Brake Units Used in AC Motor Drives Note: Please only use DELTA resistors and recommended values. Other resistors and values will void Delta’s warranty. Please contact your nearest Delta representative for ...

Page 242 - V FD Se ri es; D o N O T; optional brake unit.

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-3 R/ L1S/ L2 T/ L 3 NFB MC V FD Se ri es MO TOR O .L . U/ T1 V/ T2 W / T3 + P - N ( ) ( ) B1 B2 SA R / L1S / L2 T/ L 3 MC I M BR O .L . Th e rma lO ve r lo a d R e la y o rt em pe ra t ur es wi tc h Su rg eAb s or be r Th e rm a l O v e...

Page 243 - B.1.1 Dimensions and Weights for Brake Resistors

Appendix B Accessories | B-4 Revision August 2008, 03VE, SW V2.04 B.1.1 Dimensions and Weights for Brake Resistors (Dimensions are in millimeter) Order P/N: BR080W200, BR080W750, BR300W070, BR300W100, BR300W250, BR300W400, BR400W150, BR400W040 Model no. L1 L2 H D W Max. Weight (g) BR080W200 BR080W75...

Page 248 - Model

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-9 B.2 No-fuse Circuit Breaker Chart For 3-phase drives, the current rating of the breaker shall be within 2-4 times maximum input current rating. (Refer to Appendix A for rated input current) 3-phase Model Recommended no-fuse breaker (A...

Page 249 - B.3 Fuse Specification Chart; Smaller fuses than those shown in the table are permitted.; Line Fuse

Appendix B Accessories | B-10 Revision August 2008, 03VE, SW V2.04 B.3 Fuse Specification Chart Smaller fuses than those shown in the table are permitted. Line Fuse Model I (A) Input I (A) Output I (A) Bussmann P/N VFD007V23A-2 5.7 5.0 10 JJN-10 VFD007V43A-2 3.2 2.7 5 JJN-6 VFD015V23A-2 7.6 7.0 15 J...

Page 250 - B.4.1 AC Input Reactor Recommended Value

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-11 B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value 460V, 50/60Hz, 3-Phase Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3% impedance 5% impedance 0.75 1 4 6 9 12 1.5 2 4 6 6.5 9 2.2 3 8 12 5 7.5 3.7 5 8 12 3 5 5.5 ...

Page 252 - Mn

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-13 B.4.3 Applications for AC Reactor Connected in input circuit Application 1 Question When more than one AC motor drive is connected to the same power, one of them is ON during operation. When applying to one of the AC motor drive, the...

Page 253 - Correct wiring

Appendix B Accessories | B-14 Revision August 2008, 03VE, SW V2.04 Correct wiring DC power reactor reactor AC motor driv e motor silicon r ectifier Application 3 Question Used to improve the input power factor, to reduce harmonics and provide protection from AC line disturbances. (surges, switching ...

Page 254 - Note; Diagram B

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-15 B.5 Zero Phase Reactor (RF220X00A) Recommended Wire Size Cable type ( Note ) AWG mm 2 Nominal (mm 2 ) Qty. Wiring Method ≦ 10 ≦ 5.3 ≦ 5.5 1 Diagram A Single- core ≦ 2 ≦ 33.6 ≦ 38 4 Diagram B ≦ 12 ≦ 3.3 ≦ 3.5 1 Diagram A Three- core ≦...

Page 255 - B.6 DC Choke Recommended Values

Appendix B Accessories | B-16 Revision August 2008, 03VE, SW V2.04 B.6 DC Choke Recommended Values 230V DC Choke Input voltage kW HP DC Amps Inductance (mh) 0.75 1 9 7.50 1.5 2 12 4.00 2.2 3 18 2.75 3.7 5 25 1.75 5.5 7.5 32 0.85 7.5 10 40 0.75 11 15 62 Built-in 15 20 92 Built-in 18.5 25 110 Built-in...

Page 256 - Dimensions are in millimeter; AF M AC M

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-17 B.7 Remote Controller RC-01 Dimensions are in millimeter AF M AC M + 10V AVI D CM MI 5 FWD R EV JO G 8 6 5 4 16 15 14 13 11 R C- 0 1 t er min al b lo ck Wir in g co n n ec tio n s VF D- VE I /O Block VFD-VE Programming: Pr.00-20 set ...

Page 257 - mo d e sw it ch

Appendix B Accessories | B-18 Revision August 2008, 03VE, SW V2.04 B.8 PG Card (for Encoder) B.8.1 EMV-PG01X AB2 :PG2 sig n a l mo d e sw it ch ABZ 1:PG1 sig n a l mo d e sw it ch PG1Pu lse fe e d b ac k PG2Pu lse inp u t PS1 :5 / 12 V sw it ch 1. Terminals descriptions Terminal Symbols Descriptions...

Page 259 - wiring 2; Types of Pulse Generators; VOLTAGE; Open collector; VC C

Appendix B Accessories | B-20 Revision August 2008, 03VE, SW V2.04 wiring 2 R /L1 S/ L2 T /L3 N FB R S T + 1 + 2/ B1 B2 U /T 1 V/ T2 W /T 3 M 3 ~ - U W V VP D CM A1A1 B1B1Z 1 Z 1 PG j ump er Br ak i ng r es i s tor (o pti o nal ) Mo tor No n- fus e br ea k er MI1MI2MI3MI4 MI6 MI5 DC M +2 4 V FWD/STO...

Page 260 - Line driver; Terminals descriptions; VP

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-21 ABZ1+ PS1 AB2+PS1 Types of Pulse Generators 5V 12V 5V 12V Line driver Q Q O C 5V T P 12V O C 5V T P 12V O C 5V T P 12V O C 5V T P 12V Complementary O/ P 0V VC C O C 5V T P 12V O C 5V T P 12V O C 5V T P 12V O C 5V T P 12V B.8.2 EMV-PG...

Page 262 - wiring 1

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-23 wiring 1 R/ L 1 S/ L2 T / L3 NF B R S T + 1 + 2/ B1 B2 U/ T 1 V/ T 2 W /T 3 M 3 ~ - U W V VP DC M A1 A1 B1 B1 Z 1 Z 1 PG j umpe r Bra ke re sist o r (o pt io na l) Mot o r No -f use bre ake r M I1M I2M I3M I4 M I6 M I5 DC M +24V FWD/...

Page 264 - PG OU T

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-25 B.8.3 EMV-PG01L PG OU T p u lse o u t p ut AB2 : PG 2 sig n a lmo d e sw it ch ABZ 1: PG1 s ig nalmo d e sw it ch PG1p u lse f e e d ba c k PG2p u lse inp u t 1. Terminals descriptions Terminal Symbols Descriptions VP Power source of...

Page 268 - AC Drives; Installation; General precaution

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-29 B.9 AMD-EMI Filter Cross Reference AC Drives Model Number FootPrint VFD007V43A-2, VFD015V43A-2, VFD022V43A-2 RF022B43AA Y VFD037V43A-2 RF037B43BA Y VFD055V43A-2, VFD075V43A-2, VFD110V43A-2, VFD110V43B-2 RF110B43CA Y VFD007V23A-2, VFD...

Page 269 - Choose suitable motor cable and precautions; Remove any paint on metal saddle for good gr ound contac t wi th

Appendix B Accessories | B-30 Revision August 2008, 03VE, SW V2.04 5. The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and the contact area should be as large as possible. Choose suitable motor cable and precautions Improper installation and choice of motor ...

Page 270 - The length of motor cable

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-31 The length of motor cable When motor is driven by an AC motor drive of PWM type, the motor terminals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance. When the motor cable is ...

Page 271 - sum of the wiring length from AC motor drive to each motor.

Appendix B Accessories | B-32 Revision August 2008, 03VE, SW V2.04 If the length is too long, the stray capacitance between cables will increase and may cause leakage current. It will activate the protection of over current, increase leakage current or not insure the correction of current display....

Page 279 - Terminals

Appendix B Accessories | B-40 Revision August 2008, 03VE, SW V2.04 B.10 Multi-function I/O Extension Card B.10.1 Functions EMV-APP01 optional multi-function I/O extension card is exclusively designed for VFD-VE series and used with firmware version 2.04 and above. It communicates with the AC motor d...

Page 280 - M OA

Appendix B Accessories | Revision August 2008, 03VE, SW V2.04 B-41 Terminals Description 5V Output power 500mA Max GND Analog signal common terminal N OT E This GND terminal is only used for 5V terminal on EMV-APP01. Please do NOT confuse with DCM terminal. SO1-MCM SO2-MCM Multi-function analog volt...

Page 284 - Appendix C How to Select the Right AC Motor Drive; Related Specification; C.1 Capacity Formulas

Revision August 2008, 03VE, SW V2.04 C-1 Appendix C How to Select the Right AC Motor Drive The choice of the right AC motor drive for the application is very important and has great influence on its lifetime. If the capacity of AC motor drive is too large, it cannot offer complete protection to the ...

Page 285 - When one AC motor drive operates one motor; cos; Acceleration time

Appendix C How to Select the Right AC Motor Drive | C-2 Revision August 2008, 03VE, SW V2.04 1. When one AC motor drive operates one motor The starting capacity should be less than 1.5x rated capacity of AC motor drive The starting capacity= ) ( _ _ _ _ _ 5 . 1 375 cos 973 2 kVA drive motor AC of ca...

Page 286 - requirement; Symbol explanation; GD; C.2 General Precaution

Appendix C How to Select the Right AC Motor Drive | Revision August 2008, 03VE, SW V2.04 C-3 2.3 When it is running continuously The requirement of load capacity should be less than the capacity of AC motor drive(kVA) The requirement of load capacity= ) ( _ _ _ _ _ cos kVA drive motor AC of capaci...

Page 287 - Selection Note; current and improve the input power efficiency.

Appendix C How to Select the Right AC Motor Drive | C-4 Revision August 2008, 03VE, SW V2.04 Selection Note 1. When the AC Motor Drive is connected directly to a large-capacity power transformer (600kVA or above) or when a phase lead capacitor is switched, excess peak currents may occur in the power...

Page 288 - C.3 How to Choose a Suitable Motor; Standard motor; The energy loss is greater than for an inverter duty motor.; to; inverter duty motor.

Appendix C How to Select the Right AC Motor Drive | Revision August 2008, 03VE, SW V2.04 C-5 C.3 How to Choose a Suitable Motor Standard motor When using the AC Motor Drive to operate a standard 3-phase induction motor, take the following precautions: 1. The energy loss is greater than for an invert...

Page 289 - used to mount equipment that runs at varying speed.; Power Transmission Mechanism

Appendix C How to Select the Right AC Motor Drive | C-6 Revision August 2008, 03VE, SW V2.04 Resonant mechanical vibration: anti-vibration (damping) rubbers should be used to mount equipment that runs at varying speed. Motor imbalance: special care is required for operation at 50 or 60 Hz and hi...

Page 290 - AC motor drive; 0 se c on ds

Appendix C How to Select the Right AC Motor Drive | Revision August 2008, 03VE, SW V2.04 C-7 The torque characteristics of a motor operated by an AC motor drive and commercial mains power are different. Below you’ll find the torque-speed characteristics of a standard motor (4-pole, 15kW): AC motor d...