Delta BLD-E1 Series - Manuals

Page 2 - Preface; contact your dealer.

Preface Thank you for choosing DELTA’s multi-function BLD-E1 Series. The BLD-E1 Series is manufactured with high-quality components and materials and incorporate the latest microprocessor technology available. This manual is to be used for the installation, parameter setting, troubleshooting, and da...

Page 4 - Table of Contents

Table of Contents Preface ............................................................................................................. i Table of Contents .......................................................................................... iii Chapter 1 Introduction .............................

Page 7 - This page intentionally left blank

Page 8 - Store within an ambient temperature range of -20

Revision May 2009, 00DE, V0.50 1-1 Chapter 1 Introduction The brushless DC motor drive should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the brushless DC motor drive should be stored properly when it is not to be used for an extended period...

Page 9 - Receiving and Inspection; Inspect the unit to assure it was not damaged during shipment.; Information

Chapter 1 Introduction | BLD-E1 Series 1-2 Revision May 2009, 00DE, V0.50 1.1 Receiving and Inspection This BLD-E1 brushless DC motor drive has gone through rigorous quality control tests at the factory before shipment. After receiving the brushless DC motor drive, please check for the following: ...

Page 10 - P r o du c ti on n um be r; I nput te rmi nal s; Di gi ta l k e y pa d

Chapter 1 Introduction | BLD-E1 Series Revision May 2009, 00DE, V0.50 1-3 1.1.3 Series Number Explanation 00 01 14 9 0T 00 7E123A P r o du c ti on n um be r P r o du c ti on y e a r 2 0 0 9 P r o du c ti on f a ct or y P r o du c ti on w e ek T: Ta oy u a n, W : W u j ia n g M o de l 2 3 0 V 3 - ph ...

Page 11 - Internal Structure; RFI Jumper Location; N O T E; above picture and can be removed by loosening the screws.

Chapter 1 Introduction | BLD-E1 Series 1-4 Revision May 2009, 00DE, V0.50 Internal Structure ACI /AV I NPN/ PNP RS48 5 por t ( RJ-4 5) Di gi tal key pad Ext er nal te rmi nal s RFI Jumper Location N O T E The RFI jumper of frame A and frame B is beside the input terminals (R/L1, S/L2, T/L3) as circl...

Page 12 - RFI Jumper

Chapter 1 Introduction | BLD-E1 Series Revision May 2009, 00DE, V0.50 1-5 RFI Jumper RFI Jumper: The brushless DC motor drive may emit the electrical noise. The EMI(electromagnetic interference with standard Y capacity) is used to suppress the interference (Radio Frequency Interference) on the power...

Page 13 - equips safe and reliable basic potential.; PE; T N- S g r ou n d in g syst e m; P E N

Chapter 1 Introduction | BLD-E1 Series 1-6 Revision May 2009, 00DE, V0.50 TN-S grounding system: TN-S is a grounding system with 3-phase, 4-line and PE line. The feature of TN-S system is the neutral line and protective earth(PE) line have an only common grounding at the neutral point of transformer...

Page 14 - PEN; TT grounding system:; IT grounding system:

Chapter 1 Introduction | BLD-E1 Series Revision May 2009, 00DE, V0.50 1-7 L1L2 L3 PEN L1 L2 L3 N PE TN -C- S g roun di ng s ys te m TT grounding system: TT grounding system is usually called 3-phase 4-line grounding system. The feature of TT grounding system is no electrical connection between the n...

Page 15 - Preparation for Installation and Wiring

Chapter 1 Introduction | BLD-E1 Series 1-8 Revision May 2009, 00DE, V0.50 1.1.5 Remove Instructions 1.2 Preparation for Installation and Wiring 1.2.1 Ambient Conditions Install the brushless DC motor drive in an environment with the following conditions: Air Temperature -10 ~ +40°C (14~104°F) for UL...

Page 16 - Minimum Mounting Clearances; Frame A Mounting Clearances; A ir Fl ow; s i ng l e dr i v e; Frame B Mounting Clearances; A ir F l ow; si n gle d ri ve

Chapter 1 Introduction | BLD-E1 Series Revision May 2009, 00DE, V0.50 1-9 Minimum Mounting Clearances Frame A Mounting Clearances A ir Fl ow 1 2 0 mm 12 0 mm 50m m 50m m 1 20 m m 1 20 m m 50m m 50m m s i ng l e dr i v e s i de - by - si d e i ns t al l a t i on a i r f l ow Frame B Mounting Clearanc...

Page 17 - motor drive in a space with bad ventilation.; Installation with Metal Separation; a ir flo w; Fra me A; Fr a m e A; Connecting the DC-bus of the Brushless DC motor; Enhance brake function and stabilize the voltage of the DC bus.

Chapter 1 Introduction | BLD-E1 Series 1-10 Revision May 2009, 00DE, V0.50 5. The heat sink temperature may rise to 90°C when running. The material on which the brushless DC motor drive is mounted must be noncombustible and be able to withstand this high temperature. 6. When brushless DC motor drive...

Page 18 - withstand the high temperature to prevent fire accidents.

Chapter 1 Introduction | BLD-E1 Series Revision May 2009, 00DE, V0.50 1-11 N O T E Prevent fiber particles, scraps of paper, dust, metal particles from adhering to the heatsink. The material on which the brushless DC motor is mounted must be noncombustible and be able to withstand the high temperatu...

Page 19 - Frame

Chapter 1 Introduction | BLD-E1 Series 1-12 Revision May 2009, 00DE, V0.50 1.3 Dimensions (Dimensions are in millimeter and [inch]) Frame A W1 H1 W H D S2 S1 D1 Frame W W1 H H1 D D1 S1 S2 A 72.0 [2.83] 59.0 [2.32] 174.0 [6.86] 151.6[5.97] 136.1[5.36] 4.0 [0.16] 5.4 [0.21] 5.4 [0.21] B 100.0 [3.94] 8...

Page 20 - Chapter 2 Installation and Wiring; Be sure to observe the following precautions when wiring.

Revision May 2009, 00DE, V0.50 2-1 Chapter 2 Installation and Wiring After removing the cover of input/output terminals and control terminals, check if terminals are clear. Be sure to observe the following precautions when wiring. C A UT IO N ! 1. Make sure that power is only applied to the R/L1, S/...

Page 22 - Figure 2 for models of BLD-E1 Series

Chapter 2 Installation and Wiring | BLD-E1 Series Revision May 2009, 00DE, V0.50 2-3 Figure 2 for models of BLD-E1 Series BLD002E123A, BLD004E123A/143A, BLD007E123A/143A, BLD015E123A/143A, BLD022E123A/143A, BLD037E123A/143A

Page 23 - Figure 3 Wiring for NPN mode and PNP mode; Applicable Output Signal; PNP Mode; Applicable Output Signal; comes in contact with high voltage.

Chapter 2 Installation and Wiring | BLD-E1 Series 2-4 Revision May 2009, 00DE, V0.50 Figure 3 Wiring for NPN mode and PNP mode NOTE Factorysetting NP N P NP Mu lti-functio ninput terminals Don 't ap ply m ain s voltage in to ab ove term ina ls. NPN Mode Factory se ttin g is NPN O/ P 0 V VC C NOTE Op...

Page 24 - cables use an AC output reactor.; Ensure there are no ground; Exce lle n t; Good

Chapter 2 Installation and Wiring | BLD-E1 Series Revision May 2009, 00DE, V0.50 2-5 6. With long motor cables between the brushless DC motor drive and motor, high capacitive switching current peaks can cause over-current, high leakage current or lower current readout accuracy. To prevent this, the ...

Page 25 - Items Explanations

Chapter 2 Installation and Wiring | BLD-E1 Series 2-6 Revision May 2009, 00DE, V0.50 2.2 External Wiring Items Explanations Power supply Please follow the specific power supply requirements shown in Appendix A. Fuse/NFB(Optional) There may be an inrush current during power up. Please check the chart...

Page 26 - Terminal Symbol; Output terminals of brushless DC motor drive for connecting

Chapter 2 Installation and Wiring | BLD-E1 Series Revision May 2009, 00DE, V0.50 2-7 2.3 Main Circuit 2.3.1 Main Circuit Connection Terminal Symbol Explanation of Terminal Function R/L1, S/L2, T/L3 Input terminals of commercial power (1-phase/3-phase) U/T1, V/T2, W/T3 Output terminals of brushless D...

Page 27 - current sensor with sensitivity of 30mA or above.

Chapter 2 Installation and Wiring | BLD-E1 Series 2-8 Revision May 2009, 00DE, V0.50 When using a general GFCI (Ground Fault Circuit Interrupter), select a current sensor with sensitivity of 200mA or above, and not less than 0.1-second operation time to avoid nuisance tripping. For the specific GF...

Page 29 - Control Terminals; Terminal symbols and functions

Chapter 2 Installation and Wiring | BLD-E1 Series 2-10 Revision May 2009, 00DE, V0.50 2.4 Control Terminals Terminal symbols and functions Terminal Symbol Terminal Function Factory Settings (NPN mode) ON: Connect to DCM MI1 Forward-Stop command ON: forward running OFF: Ramp to stop MI2 Reverse-Stop ...

Page 31 - wind each wires 3 times or more around the core; ACM

Chapter 2 Installation and Wiring | BLD-E1 Series 2-12 Revision May 2009, 00DE, V0.50 Terminal Symbol Terminal Function Factory Settings (NPN mode) ON: Connect to DCM AVI Analog voltage Input Impedance: 20k Ω Resolution: 10 bits Range: 0 ~ 10VDC = 0 ~ Max. Output Speed (Pr.01-00) ACI Analog current ...

Page 32 - avoid contact bounce.

Chapter 2 Installation and Wiring | BLD-E1 Series Revision May 2009, 00DE, V0.50 2-13 Digital inputs (MI1~MI6, DCM) When using contacts to control the digital inputs, please use high quality components to avoid contact bounce. Digital outputs (MO1, MO2, MCM) Make sure to connect the digital outp...

Page 34 - Chapter 3 Keypad and Start Up; Operation Method

Revision May 2009, 00DE, V0.50 3-1 Chapter 3 Keypad and Start Up 3.1 Keypad 3.2 Operation Method 3.3 Trial Run Make sure that the wiring is correct. In particular, check that the output terminals U/T1, V/T2, W/T3 are NOT connected to power and that the drive is well grounded. Verify that no othe...

Page 35 - There are five indications on the keypad:

Chapter 3 Keypad and Start Up | BLD-E1 Series 3-2 Revision May 2009, 00DE, V0.50 3.1 Keypad L ED D isp l ay In di cat e s pee d, v ol ta ge, cu rr e nt a ndus er de fi ned uni ts . St a t us D isp la y D i sp la y t he dr iv er ' s oper at i on s ta tus . R U N Ke y St ar t oper at io n M OD E C han...

Page 36 - Display Message

Chapter 3 Keypad and Start Up | BLD-E1 Series Revision May 2009, 00DE, V0.50 3-3 Display Message Descriptions Displays the master speed of the drive and RPM signal blinking. Displays the actual output speed at terminals U/T1, V/T2, and W/T3. User defined unit Displays the output current at terminals...

Page 39 - Operation Method; Operation; Operate from the

Chapter 3 Keypad and Start Up | BLD-E1 Series 3-6 Revision May 2009, 00DE, V0.50 3.2 Operation Method The operation method can be set via communication and control terminals. Operation Method Frequency Source Operation Command Source Operate from the communication When setting communication by the P...

Page 40 - DCM; AVI; Operate from

Chapter 3 Keypad and Start Up | BLD-E1 Series Revision May 2009, 00DE, V0.50 3-7 Operation Method Frequency Source Operation Command Source * Do n ' t a p p ly th e m a in s vo lt ag e d ire ct ly t o ab o v e t e rm in a ls. E MI 1MI 2MI 3MI 4 MI 6 MI 5 DCM +24 V F WD /St o p R EV/ St o p M u lt i-...

Page 42 - Chapter 4 Parameters

Revision May 2009, 06EE, V0.50 4-1 Chapter 4 Parameters The BLD-E1 parameters are divided into 14 groups by property for easy setting. In most applications, the user can finish all parameter settings before start-up without the need for re-adjustment during operation. 4.1 Summary of Parameter Settin...

Page 43 - Summary of Parameter Settings; Group 00 System Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-2 Revision May 2009, 00DE, V0.50 4.1 Summary of Parameter Settings Group 00 System Parameters : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 00.00 Identity Code of the Brushless DC M...

Page 47 - Group 01 Basic Parameters; Parameter Explanation

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-6 Revision May 2009, 00DE, V0.50 Group 01 Basic Parameters : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 01.00 Maximum Operation Frequency 120~4000RPM (10~400Hz) 3000 (250) ○ ○ ○ 01...

Page 49 - Group 02 Digital; Parameter

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-8 Revision May 2009, 00DE, V0.50 Group 02 Digital : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 02.00 2-wire/3-wire Operation Control 0 ： 2-wire operation mode1, FWD/STOP, REV/STOP ...

Page 53 - Group 03: Time Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-12 Revision May 2009, 00DE, V0.50 Group 03: Time Parameters : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 03.00 Analog Input (VR) 0 ： No function 1 ○ ○ ○ 03.01 Analog Input (ACI) 1 ...

Page 56 - Group 05: IM Parameters; : The parameter can be set during operation.; Motor Operation

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-15 Group 05: IM Parameters : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 05.18 Accumulative Motor Operation Time (min.) 00~1439 0 ○ ○ ○ 05.19 Accumulative Motor Operation...

Page 57 - Group 6: Protection Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-16 Revision May 2009, 00DE, V0.50 Group 6: Protection Parameters : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 06.00 Low Voltage Level 160.0~220.0Vdc 320.0~440.0Vdc 180.0 360.0 ○ ○ ...

Page 60 - Over-voltage detection error

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-19 Parameter Explanation Settings Factory Setting VF VFPG FOCPM 29: Reserved 30: Memory write-in error (cF1) 31: Memory read-out error (cF2) 32: Isum current detection error (cd0) 33: U-phase current detection error (cd1) 34: V-ph...

Page 61 - Group 07 Protection Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-20 Revision May 2009, 00DE, V0.50 Group 07 Protection Parameters : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 07.00 Reserved 07.01 Reserved 07.02 DC Brake Current Level 0~100% 0 ○ ...

Page 63 - Group 08 PM Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-22 Revision May 2009, 00DE, V0.50 Group 08 PM Parameters : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 08.00 Motor Auto Tuning 0: No function 1: Only for the unloaded motor, auto me...

Page 64 - Group 09 Communication Parameters

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-23 Group 09 Communication Parameters : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 09.00 Communication Address 1~254 1 ○ ○ ○ 09.01 Transmission Speed (Keypad) 4.8~38.4Kbp...

Page 65 - Group 10: Speed Feedback Control Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-24 Revision May 2009, 00DE, V0.50 Group 10: Speed Feedback Control Parameters : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 10.00 Encoder Type 0 ： No function 1 ： ABZ 2 ： ABZ+UVW 3 ...

Page 66 - Frequency

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-25 Parameter Explanation Settings Factory Setting VF VFPG FOCPM 10.09 Encoder Stall and Slip Error Treatment 0: Warn and keep operation 1: Warn and decelerate to stop 2: Warn and stop operation 2 ○ 10.10 Mode Selection for UVW Inp...

Page 68 - Group 11: Advanced Parameters

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-27 Group 11: Advanced Parameters : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 11.00 System Control bit 7=1 ： Enable position control bit 15=0 ： when power is applied ， i...

Page 73 - Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-32 Revision May 2009, 00DE, V0.50 Group 13: View User-defined Parameters : The parameter can be set during operation. Parameter Explanation Settings Factory Setting VF VFPG FOCPM 13.00 ~ 13.31 View User-defined Parameters Pr. 00-00~11-16 ○ ○...

Page 74 - Description of Parameter Settings; Group 00 User Parameters

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-33 4.2 Description of Parameter Settings Group 00 User Parameters : This parameter can be set during operation. 00-00 Identity Code of the Brushless DC Motor Drive Control mode VF VFPG FOCPM Factory setting: Read Only Settings Rea...

Page 77 - Selection of motor stop method

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-36 Revision May 2009, 00DE, V0.50 0: OFF, 1: ON MI3: Pr.02-01 is set to 1 (multi-step speed command 1) MI6: Pr.02-04 is set to 8 (the 1st, 2nd acceleration/deceleration time selection) If REV, MI2, MI3 and MI6 are ON, the value is 0000 0000 ...

Page 78 - Setting of Motor Running Direction

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-37 Ramp to stop: the brushless DC decelerates the motor to Minimum Output Frequency Pr.01-09 and stops according to the deceleration time set in Pr.01-07. Coast to stop: the brushless DC drive stops output instantly upon command, ...

Page 80 - verload Adjusting Graph

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-39 temperature, carrier frequency will be lowered to 10kHz, moreover, overload condition will be adjust, e.g. Fc= 15kHz, rated output current= 50% * 55% = 82.5% and continues for 1 minute, the carrier frequency (Fc) will be reduce...

Page 82 - 85 to control the operation command.

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-41 BLE-E1 series is shipped without digital keypad and users can use external terminals or RS- 485 to control the operation command. When the LED PU is light, the operation command can be controlled by the optional digital keypad ...

Page 87 - st / 4t h A c c el e ra ti o n /D e c el e ra ti o n S w it c h in g

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-46 Revision May 2009, 00DE, V0.50 01-23 Switch Frequency between 1st/4th Accel/decel Factory setting: 0 Control mode VF VFPG FOCPM Settings 0.00~400.00Hz This parameter selects the frequency point for transition from acceleration/deceleratio...

Page 88 - F re q u e nc y

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-47 F re q u e nc y 0 1 -1 2a cce l. t im e 0 1 -1 3d e ce l. t im e Tim e 0 1 -2 5 = S 2 0 1 -2 6 =S 3 0 1 -2 4 =S 1 0 1 -2 7 =S 4 0 1 -3 0 =S 5 0 1 -2 9S w it ch fr e qu e n cy f o r S 3 /S 4 ch a n g e s t o S 5 01-28 Mode Selec...

Page 89 - Group 2 Digital Input/Output Parameters; This parameter can be set during operation.; Control; Settings; Control Circuits of the External Terminal; -wire operation control

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-48 Revision May 2009, 00DE, V0.50 Group 2 Digital Input/Output Parameters This parameter can be set during operation. 02-00 2-wire/3-wire Operation Control Control mode VF VFPG FOCPM Factory setting: 0 Settings 0 FWD/STOP, REV/STOP 1 FWD/STO...

Page 92 - acceleration; Input

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-51 Settings Functions Descriptions 8 The 1 st , 2 nd acceleration or deceleration time selection 9 The 3 rd , 4 th acceleration or deceleration time selection The acceleration/deceleration time of the drive could be selected from ...

Page 99 - Group 3 Analog Input/Output Parameters; : Positive torque limit

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-58 Revision May 2009, 00DE, V0.50 Group 3 Analog Input/Output Parameters This parameter can be set during operation. 03-00 Analog Input 1 (VR) Factory Setting: 1 03-01 Analog Input 2 (ACI) Factory Setting: 0 03-02 Analog Input 3 (AVI) Factor...

Page 100 - Rev er s e

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-59 Pos itiv e to rque Rev er s e 03- 00~0 2=7 Pos itiv e to rque limit 03- 00~0 2=8 Neg ativ e to rque limit 03- 00~0 2=9 Reg ener ativ e tor que l imi t 03- 00~0 2=10 Pos i tiv e/negat ive tor que l imi t Neg ati v e T orq ue F o...

Page 103 - Group 4 Multi-Step Speed Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-62 Revision May 2009, 00DE, V0.50 Group 4 Multi-Step Speed Parameters This parameter can be set during operation. 04-00 Zero Step Speed Frequency 04-01 1st Step Speed Frequency 04-02 2nd Step Speed Frequency 04-03 3rd Step Speed Frequency 04...

Page 104 - Group 5 IM Parameters

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-63 Group 5 IM Parameters This parameter can be set during operation. 05-18 Accumulative Motor Operation Time (Min.) Control mode VF VFPG FOCPM Factory setting: 00 Settings 00 to1439 05-19 Accumulative Motor Operation Time (Day) Co...

Page 105 - Group 6 Protection Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-64 Revision May 2009, 00DE, V0.50 Group 6 Protection Parameters This parameter can be set during operation. 06-00 Low Voltage Level Control mode VF VFPG FOCPM Settings 230V series 160.0~220.0Vdc Factory Setting: 180.0 460V series 320.0~440.0...

Page 106 - Out pu t; a ctu al a cc el era tio n time whe n ov er- cu rren t s ta ll; o v e r - cu r re n t s ta l l p r e v e n ti o n d u r i n g o p e ra t i o n

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-65 0 6- 0 2 Ov er-Cu rr en tDe tec tio nL ev el Out pu t Fre qu en c y Ov er-Cu rren t S tal l p rev en tio n du ring Ac ce le rati on ,frequ ency h el d time a ctu al a cc el era tio n time whe n ov er- cu rren t s ta ll p rev en...

Page 108 - c u r re n t

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-67 06-10 Over-torque Detection Time (OT2) Control mode VF VFPG FOCPM Factory setting: 0.1 Settings 0.0 to 60.0 sec Pr.06-05 and Pr.06-08 determine the operation mode of the drive after the over-torque is detected via the following...

Page 109 - S tal l Pr e ven ti on L eve l

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-68 Revision May 2009, 00DE, V0.50 The parameter is set by the output frequency, current and operation time of the drive for activating the I 2 t electronic thermal protection function. The function will be activated for the 150% * setting cu...

Page 112 - operation, or it will warn without record.

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-71 59 PU time-out (cP10) It will record when the fault occurs and force stopping. For the Lv, it will record when it is operation, or it will warn without record.

Page 113 - Group 7 Special Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-72 Revision May 2009, 00DE, V0.50 Group 7 Special Parameters This parameter can be set during operation. 07-00 Reserved 07-01 Reserved 07-02 DC Brake Current Level Control mode VF VFPG Factory Setting: 0.0 Settings 0 to 100% This parameter s...

Page 114 - O N; O utput fr eque ncy

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-73 O N O FF 01- 09 07- 05 O utput fr eque ncy Run /Stop Ti me DC Br ake Ti me DC Br ake Ti medur i ng St oppi ng Star tfr equen cy Star t- poi nt forDC br ak e ti me dur i ngs toppi ng 07- 0 3 07- 0 4 07-06 DC Brake Proportional G...

Page 118 - Group 8 PM Parameters

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-77 Group 8 PM Parameters This parameter can be set during operation. 08-00 Motor Auto Tuning Control mode FOCPM Factory setting: 0 Settings 0 No function 1 Only for the unloaded motor, auto measure the angle between magnetic pole ...

Page 119 - N OT E

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-78 Revision May 2009, 00DE, V0.50 N OT E The rated speed can’t be larger or equal to 120f/p. Please notice that if the electromagnetic valve and brake is not controlled by the brushless DC motor drive, please release it by manual. It i...

Page 121 - Magnetic Pole Re-orientation

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-80 Revision May 2009, 00DE, V0.50 08-10 Magnetic Pole Re-orientation Control mode FOCPM Factory setting: 0 Settings 0 Disable 1 Enable Please use with Pr.11-00 bit15=1. This function is used for searching magnetic pole position and only for ...

Page 122 - Group 9: Communication Parameters; Serial interface

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-81 Group 9: Communication Parameters This parameter can be set during operation. When the brushless DC motor drive is controlled by RS-485 serial communication, a converter, VFD- USB01 or IFD8500, should be connected between the b...

Page 130 - Content

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-89 Content Address Function Bit 4-5 00B: No function 01B: FWD 10B: REV 11B: Change direction Bit 6-7 00B: 1st accel/decel 01B: 2nd accel/decel 10B: 3rd accel/decel 11B: 4th accel/decel Bit 8-11 Represented 16 step speeds. Bit 12 1...

Page 132 - Exception

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-91 ‘0’ Exception code ‘2’ ‘7’ LRC CHK Low LRC CHK High ‘7’ CR END 1 END 0 LF The explanation of exception codes: Exception code Explanation 01 Illegal function code: The function code received in the command message is not availab...

Page 133 - Group 10 Speed Feedback Control Parameters; FW D

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-92 Revision May 2009, 00DE, V0.50 Group 10 Speed Feedback Control Parameters This parameter can be set during operation. In this section, Adjust Speed Regulator is abbreviated as ASR and Pulse Generator as PG. 10-00 Encoder Type Control mode...

Page 136 - Z S ig n a l

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-95 U V P r. 1 0- 1 0 =1 P r. 1 0- 1 0 =0 Z S ig n a l Z S ig n a l 10-11 ASR (Auto Speed Regulation) Control (P) of Zero Speed Control mode VF VFPG FOCPM Factory Setting: 100.0 Settings 0.0 to 500.0% 10-12 ASR (Auto Speed Regulati...

Page 138 - Hz

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-97 Control mode VFPG FOCPM Factory Setting: 60 Settings 0 to 4800rpm 10-21 ASR1/ASR2 Width Adjustment Control mode VFPG FOCPM Factory Setting: 60 Settings 0 to 4800rpm These two parameters are used to decide width of slope of ASR ...

Page 139 - Group 11 Advanced Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-98 Revision May 2009, 00DE, V0.50 Group 11 Advanced Parameters This parameter can be set during operation. 11-00 System Control Control mode VF FOCPG FOCPM Factory Setting: 0 Settings Bit 7=1 When position control is enabled, it doesn’t need...

Page 140 - Reserved

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-99 11-14 Reserved 11-15 Reserved 11-16 PDFF Gain Value Control mode VF VFPG FOCPM Factory Setting: 0 Settings 0X0000~0XFFFF

Page 141 - Group 12 User-defined Parameters

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-100 Revision May 2009, 00DE, V0.50 Group 12 User-defined Parameters This parameter can be set during operation. In the following, it shows the factory setting of Pr.12-00 to Pr.12-29. You can change the setting as required. 12-00 Present Fau...

Page 144 - Fourth Most Recent Fault Time of Motor Operation (day)

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-103 12-22 Fourth Most Recent Fault Time of Motor Operation (min.) Control mode VF VFPG FOCPM Factory Setting: #.## Setting 0638 12-23 Fourth Most Recent Fault Time of Motor Operation (day) Control mode VF VFPG FOCPM Factory Settin...

Page 145 - i n p u t 2 1

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 4-104 Revision May 2009, 00DE, V0.50 12-29 Sixth Most Recent Fault Time of Motor Operation (day) Control mode VF VFPG FOCPM Factory Setting: #.## Setting 0643 12-30 No Factory Setting 12-31 No Factory Setting 12-00 | 12-31 User-defined Paramet...

Page 146 - Group 13 View User-defined Parameters; Refer to group 12 for details.

Chapter 4 Parameters | BLD-E1 Series Revision May 2009, 00DE, V0.50 4-105 Group 13 View User-defined Parameters This parameter can be set during operation. 13-00 | 13-31 View User-defined Parameters Control mode VF VFPG FOCPM Factory Setting: - Settings - Refer to group 12 for details.

Page 148 - oc; N o H a s l oa d ch a n g e d

Revision May 2009, 06EE, V0.50 5-1 Chapter 5 Troubleshooting 5.1 Over Current (OC) oc Ov e r-c ur re n t d u rin g co n st a nt sp e e d C h e ck if t h e re is a n y b e t w e en t he U , V, W a n d m o t o r sh o rt circ ui ts a n d g ro u n d in g Ye s N o N o Ye s Ye s R e m o ve s ho r t cir cu...

Page 149 - G F F

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 5-2 Revision May 2009, 00DE, V0.50 5.2 Ground Fault G F F Gr o u nd f au l t N o Ye s I s ou t p u t cir cu it (c ab le o r m o t o r) o f b ru sh le s s D Cm o t o r d r ive g r o u nd e d ? R e m o ve g ro u n d fa u lt M a yb e B ru sh le s...

Page 151 - ob str uc tio n

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 5-4 Revision May 2009, 00DE, V0.50 5.5 Over Heat (oH1) B ru sh le ss DC m oto r dr iv e o ve rh e ats He a t sin k o ve rh e ats Ch e ck if tem pe ra tu re o f h ea t si nki s gr e ate r tha n 90 O C No No No Yes Yes Yes Yes Yes No Re d uce l ...

Page 152 - Keypad Display is Abnormal; C h e ck wir in g a t R , S a n d T t e rm in a ls

| BLD-E1 Series Revision May 2009, 00DE, V0.50 5-5 5.7 Keypad Display is Abnormal A b n o rm a l d isp la y o r no d isp la y C ycle p o we r t o b r u sh le ss D Cm o t o r d r ive N o Ye s Ye s N o Ye s D isp la y n o rm a l? B r us h le ss DC m o to r d ri ve w o rks n o rm a lly F ix c o nn e c ...

Page 153 - Motor cannot Run

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 5-6 Revision May 2009, 00DE, V0.50 5.9 Motor cannot Run M o t o r c a n no t ru n C h e ck if ke yp a d d isp la y is n o rm a l N o N o N o N o N o N o N o N o N o N o N o N o N o N o C h e ck if n o n -f u se b re a ke r a n d m a g n e t ic...

Page 154 - Motor Speed cannot be Changed

| BLD-E1 Series Revision May 2009, 00DE, V0.50 5-7 5.10 Motor Speed cannot be Changed M o t o r c a n ru n b u tca n n o t ch a n g e s p e ed Ye s Ye s Ye s Ye s Ye s Ye s Ye s N o N o N o N o N o N o N o C h e ck if t h e se t t in g o f t h e m a x. s p e ed is t oo lo w C h e ck to se e i f sp e...

Page 155 - Motor Stalls during Acceleration

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 5-8 Revision May 2009, 00DE, V0.50 5.11 Motor Stalls during Acceleration M o t o r s t al ls d u r in g a cce le r a ti on C h e ck if a cce l er a ti ont im e is t o o s ho r t Ye s Ye s Ye s Ye s N o N o N o N o N o N o I n cre a se se t ti ...

Page 156 - Environmental Condition

| BLD-E1 Series Revision May 2009, 00DE, V0.50 5-9 5.12 Electromagnetic/Induction Noise Many sources of noise surround brushless DC motor drives and penetrate it by radiation or conduction. It may cause malfunction of the control circuits and even damage the brushless DC motor drive. Of course, ther...

Page 157 - not be used for a long time.; Affecting Other Machines; High Harmonics at Power Side; serial reactor

Chapter 4 ParametersAT |Troubleshooting} | BLD-E1 Series 5-10 Revision May 2009, 00DE, V0.50 4. Store within a relative humidity range of 0% to 90% and non-condensing environment. Please use an air conditioner and/or exsiccator when the brushless DC motor drive will not be used for a long time. 5.14...

Page 158 - Chapter 6 Fault Code Information and Maintenance; Fault Code Information; 0kW models (5 minutes for 22kW

Revision May 2009, 00DE, V0.50 6-1 Chapter 6 Fault Code Information and Maintenance 6.1 Fault Code Information The brushless DC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages. Once a fault is detected, the corresponding protective fu...

Page 162 - Fault

Chapter 6 Fault Code Information and Maintenance | BLD-E1 Series Revision May 2009, 00DE, V0.50 6-5 Fault Name Fault Descriptions Corrective Actions Internal EEPROM can not be programmed. 1. Press “RESET” key to the factory setting. 2. If Internal EEPROM still can not be programmed, return to the fa...

Page 164 - Maintenance and Inspections

Chapter 6 Fault Code Information and Maintenance | BLD-E1 Series Revision May 2009, 00DE, V0.50 6-7 Fault Name Fault Descriptions Corrective Actions Keypad communication time-out 1. Check if the wiring for the communication is correct. 2. Check if there is any wrong with the keypad. 6.1.2 Reset Ther...

Page 170 - Appendix A Specifications; specifications for details.; Voltage Class

Revision May 2009, 00DE, V0.50 A-1 Appendix A Specifications There are 115V, 230V and 460V models in the BLD-E1 series. For 115V models, it is 1-phase models. For 0.25 to 3HP of the 230V models, there are 1-phase/3-phase models. Refer to following specifications for details. Voltage Class 115V Class...

Page 172 - General Specifications

Appendix B Accessories | BLD-E1 Series Revision May 2009, 00DE, V0.50 A-3 General Specifications Operation Functions Built-in AVR, over-voltage/over-current stall prevention, 5 fault records, reverse inhibition, momentary power loss restart, auto torque compensation, adjustable carrier frequency, ou...

Page 174 - B.1 All Brake Resistors & Brake Units Used in the Brushless DC Motor; Voltage

Revision May 2009, 00DE, V0.50 B-1 Appendix B Accessories B.1 All Brake Resistors & Brake Units Used in the Brushless DC Motor Drive NOTE: “*” under development Applicable Motor Voltage hp kW Full Load Torque KG-M Equivalent Resistor Value to the Brushless DC Motor Drive Brake Unit Part No. Brak...

Page 175 - Definition for Brake Usage ED%; damage to the brushless DC motor drive.; BL D; D o NO T

Appendix B Accessories | BLD-E1 Series B-2 Revision May 2009, 00DE, V0.50 N OT E 1. If damage to the drive or other equipment is due to the fact that the brake resistors and the brake modules in use are not provided by Delta, the warranty will be void. 2. Take into consideration the safety of the en...

Page 176 - B.1.1 Dimensions and Weights for Brake Resistors; TYPE L1

Appendix B Accessories | BLD-E1 Series Revision May 2009, 00DE, V0.50 B-3 B.1.1 Dimensions and Weights for Brake Resistors (Dimensions are in millimeter) Order P/N: BR080W200, BR080W750, BR300W070, BR300W100, BR300W250, BR300W400, BR400W150, BR400W040 TYPE L1 L2 H D W MAX. WEIGHT(g) BR080W200 140 12...

Page 179 - Model

Appendix B Accessories | BLD-E1 Series B-6 Revision May 2009, 00DE, V0.50 B.2 No-fuse Circuit Breaker Chart For 1-phase/3-phase drives, the current rating of the breaker shall be within 2-4 times rated input current. 1-phase 3-phase Model Recommended no-fuse breaker (A) Model Recommended no-fuse bre...

Page 180 - B.3 Fuse Specification Chart; Smaller fuses than those shown in the table are permitted.

Appendix B Accessories | BLD-E1 Series Revision May 2009, 00DE, V0.50 B-7 B.3 Fuse Specification Chart Smaller fuses than those shown in the table are permitted. Line Fuse Model I (A) Input I (A) Output I (A) Bussmann P/N BLD002E111A 6.4 1.6 15 JJN-15 BLD002E121A 4.9 1.6 10 JJN-10 BLD002E123A 1.9 1....

Page 181 - B.4.1 AC Input Reactor Recommended Value

Appendix B Accessories | BLD-E1 Series B-8 Revision May 2009, 00DE, V0.50 B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value 230V, 50/60Hz, 1-Phase Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3~5% impedance 0.2 0.25 4 6 6.5 0.4 0.5 5 7.5 3 0.75 1 8 12 1.5 1.5 2 12 18 1.25 2.2 3 ...

Page 182 - M n

Appendix B Accessories | BLD-E1 Series Revision May 2009, 00DE, V0.50 B-9 Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3% impedance 5% impedance 2.2 3 12 18 1.25 2.5 3.7 5 18 27 0.8 1.5 460V, 50/60Hz, 3-Phase Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3% impedance 5% ...

Page 183 - D C

Appendix B Accessories | BLD-E1 Series B-10 Revision May 2009, 00DE, V0.50 Application 2 Question Silicon rectifier and brushless DC motor drive are connected to the same power. Switching spikes will be generated when the silicon rectifier switches on/off. These spikes may damage the mains circuit. ...

Page 184 - Recommended; Diagram A; Diagram B

Appendix B Accessories | BLD-E1 Series Revision May 2009, 00DE, V0.50 B-11 B.5 Zero Phase Reactor (RF220X00A) Dimensions are in millimeter and (inch) Recommended Wire Size (mm 2 ) Cable type (Note) AWG mm 2 Nominal (mm 2 ) Qty. Wiring Method ≤ 10 ≤ 5.3 ≤ 5.5 1 Diagram A Single- core ≤ 2 ≤ 33.6 ≤ 38 ...

Page 185 - Dimensions

Appendix B Accessories | BLD-E1 Series B-12 Revision May 2009, 00DE, V0.50 B.6 DIN Rail Dimensions This is only applicable for frame A. As for frame B, it is a standard accessory and please refer to chapter 1 for dimensions. N O T E Frame A: BLD002E111A/121A/123A, BLD004E111A/121A/123A/143A, BLD007E...