Cisco AT10.1 - Manuals
Cisco AT10.1 – Manual in PDF format online.
Manuals:
Manual Cisco AT10.1
Summary
HOW TO READ THE AT10.1 MODEL NUMBER GROUP I RATINGS (6-25 Adc) Your AT10.1 model number is coded to describe the options that are included. Please find the model number on the data nameplate and write it in the spaces provided below. Then follow the chart to determine the configuration of your batte...
i IMPORTANT SAFETY INSTRUCTIONS 1. Before using this equipment, read all instructions and cautionary markings on: A) this equipment, B) battery, and C) any other equipment to be used in conjunction with this equipment. 2. This manual contains important safety and operating instructions, and therefor...
TABLE OF CONTENTS ii QUICK OPERATION .................................................................................................. Back Cover HOW TO READ THE AT10.1 MODEL NUMBER .......................................... Inside Front Cover IMPORTANT SAFETY INSTRUCTIONS ............................
TABLE OF CONTENTS 2 1. RECEIVING THE AT10.1 1.1. STORING THE AT10.1 If you store the AT10.1 for more than a few days before installation, you should store it in its original shipping container, and in a temperature controlled, dry climate. Ambient temperatures of 32 to 122° F / 0 to 50° C are accept...
RECEIVING THE AT10.1 3 1.4. MOVING THE AT10.1 Once you have established that the AT10.1 is undamaged, identify the enclosure style and weight of your unit. Refer to the table below. AT10.1 Enclosure Type And Shipping Weight Table Group I Cabinet Styles ( 586 / 594 ) Ampere Rating Output Voltage 6 Ad...
INSTALLING THE AT10.1 4 1.5.1. Wall-Mounting the AT10.1 Wall-mounting the AT10.1 battery charger is the standard way to install the Group I enclosures (Style-586/594). In planning for wall mounting of the AT10.1 consider the following: 1. The wall must be strong enough to properly support the weight...
INSTALLING THE AT10.1 7 FLOOR-MOUNTING THE AT10.1 - GRAPHICS DIMENSION (in / mm) ENCLOSURE A B C D Style-586 16.50 / 419 46.63 / 1184 11.75 / 298 15.00 / 381 Style-594 19.75 / 502 47.75 / 1213 14.25 / 361 18.25 / 463
INSTALLING THE AT10.1 8 1.5.3. Rack-Mounting the AT10.1 The AT10.1 can be installed in most relay racks with standard EIA hole spacing (see the table below for the allowable combinations). The rack mounting kit (part number EI0193-00), includes mounting brackets and the necessary hardware to install...
INSTALLING THE AT10.1 10 1.6. CHANGING TRANSFORMER TAPS Before you wire ac power to the AT10.1, check the wiring of the main transformer T1, to be sure it is connected for your ac input voltage. The AT10.1 accepts standard input voltages of 120, 208 or 240 Vac by changing jumpers on T1. No other cha...
INSTALLING THE AT10.1 11 CHANGING TRANSFORMER TAPS - GRAPHICS TYPICAL FOR TRANSFORMERIN 594 ENCLOSURE TYPICAL FOR TRANSFORMERIN 586 ENCLOSURE H1 H3 H2 H5 H4 H1 H3 H2 H5 H4 JUMPERS (2) PROCEDURE: . 1) BE SURE ALL VOLTAGES ARE DE-ENERGIZED AND LOCKED OUT. 2) BE SURE TERMINALS ARE FULLY SEATED (586 ENC...
INSTALLING THE AT10.1 12 1.7. MAKING THE AC INPUT CONNECTIONS Follow these steps to connect ac power to the AT10.1: 1. Use a branch circuit breaker or fused disconnect switch, properly sized for the maximum input current of the AT10.1, as shown in the table below. This device should have lockout cap...
INSTALLING THE AT10.1 13 MAKING THE AC INPUT CONNECTIONS - GRAPHICS NOTES: 1. The drawing above does not show other components mounted to the I/O panel. Be careful not to disconect any other component leads. 2. Always use a proper ground. 3. On 120 Vac input, connect the neutral leg to the terminal ...
INSTALLING THE AT10.1 14 1.8. MAKING THE DC OUTPUT CONNECTIONS Follow these steps to connect the battery to the AT10.1: 1. Size the dc wiring to minimize voltage drop. The acceptable wire size depends on your installation. As a guideline, the voltage drop should not exceed 1% of nominal output volta...
INSTALLING THE AT10.1 15 MAKING THE DC OUTPUT CONNECTIONS - GRAPHICS NOTES: 1. The drawing above does not show other components mounted to the I/O panel. Be careful not to disconect any other component leads. 2. Always use a proper ground. 3. Wire insulation must be rated for 194° F / 90° C or bette...
INSTALLING THE AT10.1 16 1.9. WIRING THE AT10.1 FOR REMOTE SENSING You can wire the AT10.1 to regulate the output voltage at the battery terminals, instead of at the charger output terminals. Remote sensing does the following: 1. Compensates for voltage drop in the dc wiring between the AT10.1 and t...
INSTALLING THE AT10.1 17 PROCEDURE 1. De-energize and lock out all ac and dc voltages within the AT10.1 enclosure. Check with a voltmeter. 2. Remove safety shield. 3. Wire the AT10.1 remote sense to the dc bus as shown in the figure below. 4. Move wires # 72 and # 74 from the TB1 (-) and (+) dc outp...
INSTALLING THE AT10.1 18 1.10. WIRING TO THE REMOTE ALARM CONTACTS Built-in common alarm relay The Primary Alarm functions are included as standard equipment with the AT10.1. The Common Alarm relay, located on the main control circuit board on the back of the door, provides one form C summary alarm ...
INSTALLING THE AT10.1 19 Auxiliary Relay Board (optional) The Auxiliary Alarm Relay PC Board (A5), mounted inside the separate top enclosure (penthouse), provides two form C contacts (TB4-1 through TB4-36) for each of the following individual alarms: • High DC Voltage • Low DC Voltage • DC Output Fa...
INSTALLING THE AT10.1 20 1.11. INSTALLING TEMP. COMPENSATION ASSEMBLY (OPTIONAL) The temperature compensation assembly consists of a probe containing a temperature-dependent resistor in an epoxy module that you install near your battery. There are three steps in installing the assembly: 1. Mounting ...
INSTALLING THE AT10.1 21 • Run the cable though a conduit if possible, but not through a conduit containing any power wiring. • Route the other end to the probe at the battery and coil up excess cable. NOTE: If the standard (25ft / 7.6m) cable isn't long enough, longer cable assemblies are available...
INSTALLING THE AT10.1 22 7. Check your work. Be sure that: • All connections are secure. • The shield is connected to ground at the charger end only (on the main circuit board) . • The cable is connected to TB8 on the circuit board. Other terminal blocks may look similar. 8. Restart the AT10.1 using...
INSTALLING THE AT10.1 23 Please note the following: • You should set the Float and Equalize voltages to the values recommended by your battery manufacturer for 77° F (25° C). • When you enter the Edit mode to adjust the Float or Equalize voltage (see section 2.3.2), the front panel meter shows the 7...
OPERATING THE AT10.1 24 2. OPERATING THE AT10.1 BATTERY CHARGER 2.1. STARTING THE AT10.1 2.1.1. Understanding the startup sequence The AT10.1 is set up at the factory to work with most common batteries and loads without further adjustment. When you start the AT10.1 for the first time, the factory se...
OPERATING THE AT10.1 25 • If you have an optional temperature compensation probe installed, the front panel displays LEAD during startup, indicating that the temperature compensation is set up for lead-acid batteries. While this is being displayed, you can press any front panel key to change the dis...
OPERATING THE AT10.1 26 2.2. USING THE AT10.1 FRONT PANEL FEATURES 2.2.1. If the meter displays an error message When you apply power to the AT10.1 for the first time, the micro-processor control circuit performs a diagnostic check of the system. If it finds anything wrong, it writes an error code t...
OPERATING THE AT10.1 27 2.2.3. Selecting the Float or Equalize mode The AT10.1 has 2 output voltage settings, Float and Equalize. Use the Float mode for all normal battery charging and to operate your dc system. Use the Equalize mode if it is necessary to balance the level of charge among the cells ...
OPERATING THE AT10.1 28 Manual Equalize Method Choose the manual equalize method when you want to equalize charge the battery, but only when you are able to monitor the battery voltage and gassing rate. After you select the manual equalize method, press the CHRG MODE key to put the charger into the ...
OPERATING THE AT10.1 29 2.2.5. Testing the front panel indicators • Press the DOWN key. This is also the LAMP TEST key. The meter will display 8888 , and all status & alarm indicators will light. The LAMP TEST key does not test the AC ON indicator. The AC ON indicator lights whenever ac power is...
OPERATING THE AT10.1 30 2.3. SETTING PARAMETERS IN THE AT10.1 2.3.1. Understanding Parameter Settings You can change the settings of the AT10.1 while the charger is operating, using the front panel controls. The changes you make take effect immediately, and are saved internally. If the charger is ta...
OPERATING THE AT10.1 31 2.3.2. Setting the Float and Equalize voltages • Press the EDIT/ENTER key. The FLOAT and DC VOLTS indicators light, and the display flashes the present value of the float voltage. Press and release the UP or DOWN key to increase or decrease the value in the display by one cou...
OPERATING THE AT10.1 32 2.3.3. Setting the Equalize Timer • Press the EDIT/ENTER key until the EQLZ HRS REMAINING, MANUAL TIMER and AUTO EQLZ TIMER indicators light, and the display flashes the present value of the equalize timer duration in hours. Press and release the UP or DOWN key to increase or...
OPERATING THE AT10.1 33 Setting the High DC Voltage Alarm • Press the EDIT/ENTER key until the HIGH DC VOLTAGE indicator flashes, and the display flashes the present value of the high dc voltage alarm. Press and release the UP or DOWN key to increase or decrease the value in the display by one count...
OPERATING THE AT10.1 34 Adjusting Ground Detection Sensitivity You can adjust the sensitivity of the ground detection alarm circuit. You must have a test resistor whose value is the sensitivity you want. You can adjust the sensitivity from 5 to 50 k Ω . The potentiometer for adjusting ground detecti...
OPERATING THE AT10.1 35 Disabling the Ground Detection Alarm You can disable the ground detection alarm circuit, and isolate the circuit from chassis ground. If your battery is normally grounded, or you want to defeat the alarm for any other reason, follow these steps: • De-energize and lock out all...
OPERATING THE AT10.1 36 2.3.6. Enabling the High DC Voltage shutdown feature The AT10.1 has a built-in high dc voltage shutdown feature. In case of any maladjustment or internal failure that results in a continuous output voltage that is too high, the AT10.1 shuts down after 30 seconds to protect th...
OPERATING THE AT10.1 37 2.3.7. Adjusting the Voltmeter Accuracy The AT10.1 voltmeter is adjusted at the factory to display the actual output voltage within ±1%. If you replace any component that affects meter accuracy, such as the main control PC board or R4, you should readjust the meter. This adju...
OPERATING THE AT10.1 38 2.3.8. Using the Low Level Detector (LLD) The AT10.1 charger is equipped with a summary alarm safety override circuit. This safety feature forces the summary alarm (common alarm) relay contact to transfer, sending an alarm, even if there is a catastrophic failure of the contr...
OPERATING THE AT10.1 40 2.4. Performing routine maintenance WARNING: High voltages appear at several points inside the battery charger. Use extreme caution when working inside the charger. Do not attempt to work inside the charger unless you are a qualified technician or electrician. Disconnect and ...
OPERATING THE AT10.1 41 2.4.4. Check temperature compensation probe (optional) If you are using the optional temperature compensation probe, be sure that the probe is securely installed. Be sure the connectors and the wiring from the probe to the AT10.1 charger are in good condition. If there is a f...
OPERATING THE AT10.1 42 SAMPLE PREVENTIVE MAINTENANCE PROCEDURE AT10.1 BATTERY CHARGER Suggested frequency: every 6 months Maintenance date Performed by Step (standard features) Instructions Results Clean battery charger • All vents clean and open. • Remove dust and debris from inside of unit. o OK ...
OPERATING THE AT10.1 43 Exercise front panel controls • Switch from float to equalize, then back to float. • Turn off the dc circuit breaker. E 07 should appear on display (requires at least 5% of rated output current). Reset breaker. o OK o OK • Cycle through meter modes. o VOLTS OK o AMPS OK o HOU...
SERVICING THE AT10.1 44 3. SERVICING THE AT10.1 3.1. A STEP-BY-STEP TROUBLESHOOTING PROCEDURE The AT10.1 battery charger is fully tested and calibrated at the factory and should work for years with a minimum of attention. If you do encounter trouble, there are three steps you should take to find the...
SERVICING THE AT10.1 45 3.2. INTERPRETING FRONT PANEL ERROR MESSAGES If the AT10.1 control circuit detects a hardware or wiring problem, it may display an error code on the front panel. To solve the problem, use the table starting below, which lists the error codes and the procedures to use. WARNING...
SERVICING THE AT10.1 46 Error Code Meaning Repair Procedure E 04 Internal memory failure Any parameters that you set, such as Float or Equalize voltage, are saved internally. The internal memory is tested on startup. If the memory test fails, E 04 appears on the front panel display. The error may al...
SERVICING THE AT10.1 48 3.3. USING THE TROUBLESHOOTING CHART WARNING: High voltages appear at several points inside the battery charger. Use extreme caution when working inside the charger. Do not attempt to work inside the charger unless you are a qualified technician or electrician. Disconnect and...
SERVICING THE AT10.1 49 3.4. TROUBLESHOOTING CHART SYMPTOM PROBABLE CAUSE RECOMMENDED ACTION AC breaker trips immediately 1. Shorted rectifier diode or SCR 2. Defective wiring to T1 or to the rectifier heat sink assembly 3. Defective transformer T1 1. Test by disconnecting wire # 12 from the rectifi...
SERVICING THE AT10.1 58 3.5. REPLACING DEFECTIVE COMPONENTS WARNING: High voltages appear at several points inside the battery charger. Use extreme caution when working inside the charger. Do not attempt to work inside the charger unless you are a qualified technician or electrician. Disconnect and ...
SERVICING THE AT10.1 59 Replacing the control circuit board (A1) CAUTION: A1 is sensitive to damage from static discharges. Leave the circuit board in its anti-static bag until you are ready to install it. Ground yourself before handling the board by touching the ground stud on the back of the door....
SERVICING THE AT10.1 60 Rotate the rectifier assembly into position in the enclosure. Line up the metal tab with the mounting hole on the back wall of the charger and slide the assembly into position. Replace the shroud as described in the previous section. Tighten all screws and restart the AT10.1....
SERVICING THE AT10.1 61 Replacing the main transformer (T1) Deenergize and lock out all ac and dc voltage sources to the AT10.1. Check with a voltmeter before proceeding. This includes remote sense wires if they were installed. Remove the enclosure shroud and the safety shield. Disconnect the harnes...
SERVICING THE AT10.1 62 Replacing the dc surge suppressor (VR1) Turn off all power to the charger. Disconnect the battery from the output terminals. Remove the safety shield. Remove the hardware from the output terminal TB1(+), and remove the lead of the dc surge suppressor. Install one lead of the ...
SERVICING THE AT10.1 63 Replacing the scaling resistor (R4) Locate the scaling resistor R4 on TB5 on the back of the front panel, just above the control circuit board. The resistor (R4 is the one on the left) is mounted on two quick-connect terminals. Remove the resistor by grasping the terminals by...
SERVICING THE AT10.1 64 3.6. ORDERING REPLACEMENT PARTS To order replacement parts, please provide the following information for each component: • Circuit symbol from the schematic diagram (see Appendix) • Factory part number and description, from the table below • Model number and serial number of ...
SERVICING THE AT10.1 66 Table 3-2: DC FILTER ASSEMBLIES (L2/C1/R9/CR1/CR2) Current Rating 12 Vdc 24 Vdc 48 Vdc 130 Vdc 6A EJ1072-00 EJ1072-00 EJ1072-02 EJ1072-03 12A EJ1072-00 EJ1072-00 EJ1072-02 EJ1072-06 16A EJ1072-01 EJ1072-01 EJ1072-07 EJ1072-04 20A EJ1072-01 EJ1072-01 EJ1072-07 EJ1072-04 25A EJ...
SERVICING THE AT10.1 68 Table 3-10: RATING RESISTOR (R2) Current Rating 12 Vdc 24 Vdc 48 Vdc 130 Vdc 6A EJ1133-00 34.8 K Ω EJ1133-05 13.0 K Ω EJ1133-10 5.11 K Ω EJ1133-15 1.50 K Ω 12A EJ1133-01 40.2 K Ω EJ1133-06 15.4 K Ω EJ1133-11 6.19 K Ω EJ1133-16 2.21 K Ω 16A EJ1133-02 53.6 K Ω EJ1133-07 19.6 K ...
APPENDIX A 70 SPECIFICATIONS All specifications apply at 77 ° F / 25 ° C, 120 Vac, nominal Float voltage except as noted Specification Conditions 12 Vdc 24 Vdc 48 Vdc 130 Vdc Output voltage regulation Vac +10%, -12% 0 to 100% load Temp. 32-122 ° F / 0-50 ° C Freq. 60 ± 3 Hz ± 0.25% Transient respons...
APPENDIX B 71 FIELD INSTALLABLE ACCESSORIES AND OPTIONS All accessories/options listed below are available in kits for field installation. Kits contain all parts and hardware with detailed installation instructions. To order accessories/options, please provide the following information for each kit:...
APPENDIX C (Standard Drawings) 72 Outline - AT10.1 Group I Battery Charger: NEMA-1 Style-586 ( JE5023-03 ) Note: Online standard drawings, saved in Adobe Acrobat Portable Document Format ( PDF ), for the AT10.1 Series Battery Charger are available for downloading and printing. Please contact your sa...
APPENDIX C (Standard Drawings) 74 AT10.1 Optional Enclosure Outline Drawings Stlye-586 with Penthouse and Drip Shield DIMENSION in mm Standard W W DD H W D 16.25 12.50 15.63 16.25 10.75 495 324 457 495 337 with Penthouse W W DD H W D 14.00 10.75 22.63 16.25 10.00 356 337 572 495 324 with Drip Shield...
APPENDIX C (Standard Drawings) 76 Internal Component Layout Detail - AT10.1 Group I Battery Charger w/Common Options ( JE5027-99 ) Note: Online standard drawings, saved in Adobe Acrobat Portable Document Format ( PDF ), for the AT10.1 Series Battery Charger are available for downloading and printing...
APPENDIX C (Standard Drawings) 78 Instrument Panel Detail - AT10.1 Group I Battery Charger w/Optional Auxiliary Relay PC Board ( JE5030-19 ) Note: Online standard drawings, saved in Adobe Acrobat Portable Document Format ( PDF ), for the AT10.1 Series Battery Charger are available for downloading an...
APPENDIX C (Standard Drawings) 80 Schematic - AT10.1 Group I Battery Charger Standard w/o Options ( JE5031-00 ) Note: Online standard drawings, saved in Adobe Acrobat Portable Document Format ( PDF ), for the AT10.1 Series Battery Charger are available for downloading and printing. Please contact yo...
APPENDIX C (Standard Drawings) 82 Schematic - AT10.1 Group I Battery Charger with Common Options ( JE5031-99 ) Note: Online standard drawings, saved in Adobe Acrobat Portable Document Format ( PDF ), for the AT10.1 Series Battery Charger are available for downloading and printing. Please contact you...
APPENDIX C (Standard Drawings) 84 Connection Diagram - AT10.1 Group I Battery Charger Standard w/o Options ( JE5033-00 ) Note: Online standard drawings, saved in Adobe Acrobat Portable Document Format ( PDF ), for the AT10.1 Series Battery Charger are available for downloading and printing. Please c...
APPENDIX D 88 RECOMMENDED FLOAT AND EQUALIZE VOLTAGES This table contains suggested values for commonly used batteries. Consult your battery manufacturer's documentation for specific values and settings for your battery type. Battery Cell Type Recommended Float Voltage/cell Recommended Equalize Volt...
APPENDIX E / F 89 COMMUNICATIONS MODULE Your AT10.1 Battery Charger has provisions for an optional Communications Module that allows the user to remotely monitor and control the charger over a serial connection. This PC Board Assembly (A12) supports DNP3 Level 2 and Modbus protocols over RS-232 or R...
CUSTOMER NOTES 90 MANUAL REVISION: The text and graphics contained within this manual are controlled by the battery charger manufacturer's internal part number ( JA5023-00 ). The revision level of this manual's text and graphics are featured in the electronic filename listed below. The revision date...
QUICK OPERATION Startup For unpacking and installation instructions, see section 1 on page 2 in this manual „ Turn on the dc breaker, labeled “ DC OUTPUT ”. „ Turn on the ac breaker, labeled “ AC INPUT ”. Changing between Float and Equalize Modes To learn how to use the equalize timers, see sections...
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