Page 2 - Table of Contents
Table of Contents Introduction ..................................... 1 3” Semi-Trash Pump ................................ 1 Accessories ................................................ 1 This Booklet .............................................. 1 Manual Conventions ..........................
Page 4 - Accessories; Champion Power Equipment Support
Introduction Rev C46530-20081202 1 Introduction Congratulations on your purchase of a Champion Power Equipment semi-trash pump. CPE designs and builds semi-trash pumps to strict specifications. With proper use and maintenance, this semi-trash pump will bring years of satisfying service. 3” Semi-Tras...
Page 5 - Manual Conventions; DANGER; WARNING; CAUTION; NOTE
Manual Conventions 2 Rev C46530-20081202 Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety mess...
Page 7 - Safety Rules; When adding or removing fuel
Safety Rules 4 Rev C46530-20081202 DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel Turn the engine off and l...
Page 8 - ” Outlet (4) – 3” NPT outlet connector; oil level
Controls and Features Rev C46530-20081202 5 Controls and Features Read this owner’s manual before operating your semi-trash pump. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Semi-Trash Pump Fuel Tank (1) – 0.92 gallon (3.5 ...
Page 9 - Controls and Features; Parts Included
Controls and Features 6 Rev C46530-20081202 Parts Included Your Model C46530 Gasoline Powered Semi-Trash pump ships with the following parts: Wheel Kit Axle 1 piece 10” Solid Wheel 2 pieces Vibration Mounts 2 pieces Handle Assembly 1 piece Support Leg 1 piece Bolt Kit Wheel Retaining Pins 2 pieces F...
Page 10 - Install the Wheel Kit
Assembly Rev C46530-20081202 7 Assembly Your semi-trash pump requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your semi-trash pump, call our help line at 1-877-33...
Page 11 - Assembly
Assembly 8 Rev C46530-20081202 NOTE Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals. Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel c...
Page 12 - Semi-Trash Pump Location; Figure 2
Operation Rev C46530-20081202 9 Operation Semi-Trash Pump Location Place the semi-trash pump in a well-ventilated area. DO NOT place the semi- trash pump near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioni...
Page 13 - Operation; Figure 3; Starting the Engine
Operation 10 Rev C46530-20081202 Wrap the 3” NPT inlet clockwise with plumber tape (Figure 3) to ensure a tight fit. Carefully thread the male connector to the intake port. Figure 3 WARNING DO NOT run the pump dry. Running the pump dry can destroy the pump seals and will void the warranty. If the pu...
Page 15 - Maintenance; Cleaning; Adjustments; Maintenance Schedule
Maintenance 12 Rev C46530-20081202 Cleaning CAUTION DO NOT spray engine with water. Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engi...
Page 16 - Engine Storage
Storage Rev C46530-20081202 13 Storage For longer term storage, please follow these guidelines. Engine Storage 1. Allow the engine to cool completely before storage. 2. Clean the engine according to the instructions in the Maintenance section. 3. Drain all fuel completely from the fuel line and carb...
Page 17 - Specifications; Engine Specifications
Specifications 14 Rev C46530-20081202 Specifications Engine Specifications Engine 196 cc OHV CPE Semi-trash pump Specifications Inlet Diameter 3 inch NPT Outlet Diameter 3 inch NPT Fuel Capacity 0.92 gallons (3.5 L) Total Head 85 feet (28 m) Suction Head 26 feet (8 m) Max Delivery Volume 343 Gal/min...
Page 18 - Parts Diagram
Specifications Rev C46530-20081202 15 Parts Diagram
Page 19 - Parts List
Specifications 16 Rev C46530-20081202 Parts List Item Part Number Description Qty 1 ST168F-2-G-1000000 Engine 1 2 80TP-1 Pump cover 1 3 GB5783-86-SW8 Spring washer Φ 8 4 4 GB5782-86-B8-35 Bolt M8x35 4 5 80TP-03 Machinery seal 1 6 80TP-06 Impeller wear ring 1 7 80TP-05 Water pump impeller 1 8 GB3452....
Page 20 - Engine Parts Diagram
Specifications Rev C46530-20081202 17 Engine Parts Diagram
Page 21 - Engine Parts List
Specifications 18 Rev C46530-20081202 Engine Parts List No Part Number Description Qty 1 GB5781-B4-12 Bolt M4X12 1 2 ST168F-1070003-G Fuel valve knob 1 3 GB5789-FB6-12 Flange bolt M6x12 14 4 ST168F-1070002-G Fuel tank veil 1 5 GB5789-FB5-12 Flange bolt M5x12 1 6 ST168F-1070200-G Fuel valve 1 7 ST168...
Page 25 - Warranty; Warranty Qualifications
Warranty 22 Rev C46530-20081202 Warranty CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of...
Page 26 - Emission Control System Warranty
Warranty Rev C46530-20081202 23 Champion Power Equipment, Inc (CPE), and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS : The US ...
Page 27 - EMISSION CONTROL SYSTEM WARRANTY
Warranty 24 Rev C46530-20081202 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines): 1. APPLICABILITY: This warranty shall apply to 19...
Page 28 - TO OBTAIN WARRANTY SERVICE:
Warranty Rev C46530-20081202 25 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake man...
Page 29 - Notes