Page 2 - Have questions or need assistance?
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover. Have questions or need assistance? Do no t r e t ur n t his pr oduc t to t he s tor e ! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more inf...
Page 3 - Table of ConTenTs; aTV/UTV Wirelss Winch Kit
14001 4000 lb. Table of ConTenTs Introduction 1 Introduction 1 This Booklet 1 Accessories 1 Manual Conventions 2 Safety Rules 3 Controls and Features 5 Winch 5 Assembly 6 Assembling the Winch 6 Contactor/solenoid Location 6 Installing the Rocker Switch 6 Wiring the Winch 7 Test Winch Operation 7 Wir...
Page 4 - InTroDUCTIon; Introduction; Champion Power equipment support; Model Number
1 REV 14001-20120829 ENGLISH 14001 InTroDUCTIon Introduction Congratulations on your purchase of a Champion Power Equipment winch . CPE designs and builds winches to strict specifications . With proper use and maintenance, this winch will bring years of satisfying service . This booklet Every effort...
Page 5 - CaUTIon; CaUTIon; DanGer; WarnInG; ManUal ConVenTIons
REV 14001-20120829 2 14001 ENGLISH This manual uses the following symbols to help differentiate between different kinds of information . The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment .Follow all safety messages to avoid or reduce ...
Page 6 - safeTy rUles
3 REV 14001-20120829 ENGLISH 14001 Do not use this winch for lifting or moving people or animals . DanGer Keep yourself and others a safe distance to the side of the cable when under tension . DanGer Never step over a cable or near a cable under load . DanGer Read this manual thoroughly before opera...
Page 8 - Winch; ConTrols anD feaTUres
5 REV 14001-20120829 ENGLISH 14001 Read this owner’s manual before operating your winch . Familiarize yourself with the location and function of the controls and features . Save this manual for future reference . Winch (1) Motor – 1 .4 HP 12V DC motor provides power to the planetary gear mechanism ....
Page 9 - asseMbly; assembling the Winch; assembling the Winch Cont’d.; Contactor/solenoid location; noTe
REV 14001-20120829 6 14001 ENGLISH asseMbly assembling the Winch This CPE 4000 lb . (1814 kg .) winch is designed with a bolt pattern that is standard in this class of winch . Many winch mounting kits are available that utilize this bolt pattern for the most popular UTVs and ATVs . If you cannot fin...
Page 10 - Wiring the Winch Cont’d.; Wiring the Winch; Test Winch operation
7 REV 14001-20120829 ENGLISH 14001 asseMbly Leads default position. Leads rotated 90º 7 . Once all wiring is connected to the contactor/ solenoid it can then be mounted using the supplied M6 hardware . 8 . Tighten the contactor/solenoid terminal nuts . DO NOT over tighten . 9 . Connect the black lea...
Page 11 - Wiring Diagram
REV 14001-20120829 8 14001 ENGLISH asseMbly Wiring Diagram switch Wiring Diagram Green red Ignition Wire black negative ( – ) Positive (+) negative ( – ) blue Positive (+) yellow red black To Switch AndRemote Wiring(See Below)
Page 12 - oPeraTIon; General Tips for safe operation; self recovery
9 REV 14001-20120829 ENGLISH 14001 oPeraTIon General Tips for safe operation Your 14001 winch is rated at a 4000 lb . capacity in first layer (max) when spooling the first rope layer on the drum . Overloads can damage the winch, motor and/or wire rope . For loads over 2,000 lbs . (907 kg .) we recom...
Page 13 - Winching Techniques a-Z
REV 14001-20120829 10 14001 ENGLISH oPeraTIon Winching Techniques a-Z (a) Take time to assess your situation and plan your pull . (b) Put on gloves to protect your hands .(c) Disengage the clutch to allow free- spooling and also save battery power . (d) Attach the hook strap to the clevis hook .(e) ...
Page 14 - MaInTenanCe; lubrication
11 REV 14001-20120829 ENGLISH 14001 MaInTenanCe The owner/operator is responsible for all periodic maintenance . lubrication All moving parts within the Electric Winch having been Lubricated using high temperature lithium grease at the factory . No internal lubrication is required . Lubricate Cable ...
Page 15 - sPeCIfICaTIons; Performance specifications
REV 14001-20120829 12 14001 ENGLISH sPeCIfICaTIons Performance specifications – Rated Pull 4000 lb . (1814 kg .) – Gear Reduction Ratio 180 :1 – Motor Permanent Magnet 1 .4 HP/1 .0 kW (12V DC) – Drum Size 1 .73” (D) x 3 .15” (L) [44 mm (D) x 80 mm (L)] – Cable 7/32” (D) x 49’ (L) [5 .4 mm (D) x 15 m...
Page 16 - Parts Diagram
13 REV 14001-20120829 ENGLISH 14001 sPeCIfICaTIons Parts Diagram
Page 17 - Parts list
REV 14001-20120829 14 14001 ENGLISH Parts list # Part Number Description Qty 1 410100-BF Motor Assembly - Black Flat 1 2 450001 Coupling, I 1 3 450002 Spring,Coupling 1 4 450003 Coupling, II 1 5 410001 Spring 1 6 410200-BF Drum Assembly - Black Flat 1 7 410002 Tie Bar 3 8 410003-BF Gear Housing Cove...
Page 18 - TroUbleshooTInG; for further technical support :
15 REV 14001-20120829 ENGLISH 14001 TroUbleshooTInG Problem Cause Solution Motor does not turn on Switch Assembly not connected properly Insert Switch Assembly all the way into the connector . Loose battery cable connections Tighten nuts on all cable connections . Contactor malfunctioning Tap contac...
Page 19 - WarranTy
REV 14001-20120829 16 14001 ENGLISH WarranTy WarranT y CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1, 2006 . Replaces all undated warranties and all warranties dated before September 1, 2006 . Warranty Qualifications Champion Power Equipment (CPE) will register this warranty...