Page 2 - Have questions or need assistance?
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover. Have questions or need assistance? Do no t r e t ur n t his pr oduc t to t he s tor e ! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more inf...
Page 3 - Utility Winch; Rated Pulling Capacity 2000 lb.; Table of ConTenTs
12090 Utility Winch Rated Pulling Capacity 2000 lb. Rated Marine Capacity 5000 lb. /Rated Rolling Capacity 6000 lb. Table of ConTenTs Introduction 1 Introduction 1 This Booklet 1 Website 1 Manual Conventions 2 Safety Rules 3 Controls and Features 5 Utility winch 5 Assembly 6 Contents of the Box 6 Ut...
Page 4 - InTRoDUCTIon; Introduction; Champion Power equipment support; Model Number
1 REV 12090-20140108 ENGLISH 12090 InTRoDUCTIon Introduction Congratulations on your purchase of a Champion Power Equipment utility winch . CPE designs and builds winches to strict specifications . With proper use and maintenance, this winch will bring years of satisfying service . This booklet Ever...
Page 5 - CaUTIon; CaUTIon; DanGeR; WaRnInG; ManUal ConvenTIons
REV 12090-20140108 2 12090 ENGLISH This manual uses the following symbols to help differentiate between different kinds of information . The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment .Follow all safety messages to avoid or reduce ...
Page 6 - safeTy RUles
3 REV 12090-20140108 ENGLISH 12090 Do not use this winch for lifting or moving people or animals . DanGeR Keep yourself and others a safe distance to the side of the cable when under tension . DanGeR Never step over or under a cable or near a cable under load . DanGeR Read this manual thoroughly bef...
Page 8 - Utility winch; ConTRols anD feaTURes
5 REV 12090-20140108 ENGLISH 12090 Utility winch Read this owner’s manual before operating your winch . Familiarize yourself with the location and function of the controls and features . Save this manual for future reference . ConTRols anD feaTURes (1) Carry Handle – Can be used to carry the winch w...
Page 9 - asseMbly; Contents of the box; Utility Winch location
REV 12090-20140108 6 12090 ENGLISH asseMbly Contents of the box This CPE 2000 lb . /5000 lb . /6000 lb . utility winch comes with the wire cable and hook already attached . The box will also contain the remote control, battery cables, adapter plate and crank handle . Please make sure to remove all c...
Page 10 - battery Connections
7 REV 12090-20140108 ENGLISH 12090 asseMbly Do not place the battery cables near any moving or rotating parts, heat, or water . WaRnInG Make sure the battery cables are tied up at all times and are not left to “dangle” or hang . CaUTIon battery Connections When working with batteries always make sur...
Page 11 - Temporarily Wiring the Winch; Remote Control
REV 12090-20140108 8 12090 ENGLISH Battery clamps may become hot during use . Please exercise caution when touching or removing them after they have been hooked up to a battery . CaUTIon Never leave the battery clamps hooked up to a live battery . Always disconnect battery clamps from battery when n...
Page 12 - oPeRaTIon; Inspection; Incorrect; noTe
9 REV 12090-20140108 ENGLISH 12090 oPeRaTIon If the wire cable becomes kinked or twisted during operation stop use immediately . CaUTIon Do not exceed rated load capacity, even while testing a load . WaRnInG Inspection Before use of the utility winch, always inspect the winch, power connections, wir...
Page 13 - General Tips for safe operation; Manual operation
REV 12090-20140108 10 12090 ENGLISH oPeRaTIon General Tips for safe operation Your 12090 utility winch is rated at a 2000 lb . (907 kg) max standard rated pull, 5000 lb . (2,268 kg) max rated marine pull and 6000 lb . (2,722 kg) max rated rolling pull . Overloads can damage the winch, motor, wire ca...
Page 14 - Winching Techniques; Winching Techniques Cont’d.
11 REV 12090-20140108 ENGLISH 12090 oPeRaTIon Support anchors are highly recommended if a load can not be placed on stable ground . Make sure the support anchors can withstand the full weight of the load being anchored . WaRnInG Winching Techniques 1 . Take time to assess your winch area, and make s...
Page 15 - MaInTenanCe; lubrication
REV 12090-20140108 12 12090 ENGLISH MaInTenanCe The owner/operator is responsible for all periodic maintenance . lubrication All moving parts within the Utility winch having been Lubricated using high temperature lithium grease at the factory . No internal lubrication is required . Lubricate cable a...
Page 16 - TRoUbleshooTInG; for further technical support :
13 REV 12090-20140108 ENGLISH 12090 TRoUbleshooTInG for further technical support : Technical ServiceMon – Fri 8:30 AM – 5: 00 PM (PST/PDT)Toll Free: 1-877-338-0999tech@ championpowerequipment .com Problem Cause Solution Motor does not turn No electrical power Make sure battery cables are connected ...
Page 17 - sPeCIfICaTIons; Performance specifications
REV 12090-20140108 14 12090 ENGLISH sPeCIfICaTIons Performance specifications – Max Rated Standard Pull 2000 lb . (907 kg) – Max Rated Marine Pull 5000 lb . (2268 kg) – Max Rated Rolling Pull 6000 lb . (2722 kg) – Max Boat Size 18 ft . (5 .5 m) – Motor 0 .3 Hp / 0 .2 Kw, 12V DC – Cable 1/5 in . (D) ...
Page 18 - Parts Diagram
15 REV 12090-20140108 ENGLISH 12090 sPeCIfICaTIons Parts Diagram
Page 19 - Parts list
REV 12090-20140108 16 12090 ENGLISH Parts list # Part Number Description Qty 1 12090-001 Screw (M5 x 8) 4 2 12090-002 Spring Washer (ø5) 9 3 12090-003 Washer ( ø 5) 9 4 12090-004 Nut (M4) 1 5 12090-005 Washer (ø4) 1 6 12090-006 Screw (ST3 .9 x 15) 2 7 12090-007 Right Shell 1 8 12090-008 Handle 1 9 1...
Page 20 - WaRRanTy
17 REV 12090-20140108 ENGLISH 12090 WaRRanTy WaRRanT y CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1, 2006 . Replaces all undated warranties and all warranties dated before September 1, 2006 . Warranty Qualifications Champion Power Equipment (CPE) will register this warranty...