Champion Power Equipment 100199 - Manuals

5 Model 100199 SAFETY © 2015 Champion Power Equipment Part No. 101048 ! This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. The words DANGER, WARNING, CAUTION and NOTICE are...

6 Model 100199 SAFETY Part No. 101048 Explosion hazard Burn hazard Sever hazard (rotating blade) Crush hazard (top) MANDATORY ACTIONS Read manufacturer’s instructions Wear eye protection Wear personal protective equipment Do not leave tools in the area INSTALLATION HAZARDS ! WARNING ! Have only a qu...

7 Model 100199 SAFETY © 2015 Champion Power Equipment Part No. 101048 BEFORE STARTING ! CAUTION Before starting, operating and maintaining this generator, be sure to read and understand the content and safety messages in this manual. The operator is responsible for safe operation and maintenance of ...

8 Model 100199 SAFETY Part No. 101048 ACCIDENTAL STARTING ! WARNING ALWAYS prevent the generator from starting while the covers are open. The generator may crank and start at any time without notice. Follow these steps in order: 1. Turn the exercise switch to the OFF position. 2. Switch the main cir...

9 Model 100199 SAFETY © 2015 Champion Power Equipment Part No. 101048 Carbon monoxide poisoning is possible if someone is experiencing any of these symptoms. Seek fresh air immediately. DO NOT sit, lie down or fall asleep. Alert others to the possibility of carbon monoxide poisoning. If the affected...

10 Model 100199 SAFETY Part No. 101048 BURN HAZARDS ! WARNING ALWAYS allow hot surfaces to cool to the touch. Running engines produce heat. Severe burns can occur on contact. t DO NOT touch hot surfaces. t Avoid contact with hot exhaust components and gases. ENTANGLEMENT HAZARDS ! WARNING Use extrem...

11 Model 100199 SAFETY © 2015 Champion Power Equipment Part No. 101048 SAFETY, SERIAL/MODEL, NAMEPLATE LABEL LOCATIONS The safety labels have speci fi c placement and must be replaced if they are unreadable, damaged or missing. ! 6 2 1 4 5 3 A) Serial number location B) Nameplate A B

12 Model 100199 SAFETY Part No. 101048 100788 Read Operator’s Manual Read, understand and follow all safety messages in Installation and Operator’s manuals. Lisez le manuel d’utilisation Lisez, comprenez bien et respectez tous les messages de sécurité dans les manuels d’installation et d’utilisation...

Model 100199 GENERAL INFORMATION 13 © 2015 Champion Power Equipment Part No. 101048 COMPONENT IDENTIFICATION – 8.5 KW GENERATOR 1 2 3 4 7 5 8 6 9 10 11 12 Figure 1 1. Exhaust System2. Air Inlet3. Fuel Regulator/Wire Connections (behind panel) 4. Main Circuit Breaker5. Hour Meter6. Exterior Fault Cod...

Model 100199 GENERAL INFORMATION 14 Part No. 101048 COMPONENT IDENTIFICATION – ENGINE 2 5 4 3 1 Figure 2 1. Engine Starter2. Engine Oil Dipstick3. Spark Plug 4. Fuel Mixture Valve5. Air Cleaner CONTROL PANEL MAIN CIRCUIT BREAKER The 35.5-amp main circuit breaker protects the generator from circuit o...

Model 100199 GENERAL INFORMATION 15 © 2015 Champion Power Equipment Part No. 101048 SET EXERCISE TIME To set the exercise time, the engine control module switch must be in the ATS mode. Decide on the desired day and time to exercise the generator. Press the exercise switch to ON. The generator will ...

Model 100199 GENERAL INFORMATION 16 Part No. 101048 HZ OVER / UNDER SPEED LEDThe red LED will be lit if the engine was operating above or below its preset speed limit. The engine will shut down, and the LED will remain lit until the generator is repaired and operating correctly. Appliances connected...

Model 100199 GENERAL INFORMATION 17 © 2015 Champion Power Equipment Part No. 101048 BATTERY CHARGER The LEDs on the battery charger indicate the state of the battery’s charge level. Battery charger rating 24 Vdc 1.6A. (Figure 7) NO CHARGE / PAS DE CHARGE / SIN CARGO AUTOMATIC BATTERY CHARGER / CHARG...

Model 100199 GENERAL INFORMATION 18 Part No. 101048 SPECIFICATIONS Home standby generator Maximum continuous power, LPG 8.5 kW Maximum continuous power, NG 7.5 kW Rated voltage 120/240 Amps 70.8/35.4 LPG, 62.5/31.25 NG Harmonic distortion Less than 5% Main line circuit breaker 35.5 amp Phase Single ...

Model 100199 GENERAL INFORMATION 19 © 2015 Champion Power Equipment Part No. 101048 FUEL SYSTEM The engine is fi tted with a dual master mixer assembly carburetion system, which allows it to run on either NG or LPG. It has been con fi gured at the factory to run on NG. If your installation requires ...

20 Model 100199 OPERATION Part No. 101048 Before operating the generator, review SAFETY section starting on page 5 . ENCLOSURE AND ACCESS Open the enclosure to gain access to the generator and its components. (Figure 10) Unlock the handles. Turn the handles and lift the hoods up and to the outside. ...

Model 100199 MAINTENANCE 21 © 2015 Champion Power Equipment Part No. 101048 Before performing maintenance procedures, review SAFETY section starting on page 5 . Ensure that the ATS and Engine Switches are in the OFF position before performing any maintenance or cleaning. SCHEDULED MAINTENANCE CHART ...

Model 100199 MAINTENANCE 22 Part No. 101048 NOTICE DO NOT over fi ll the engine with engine oil. Damage to the engine may occur. 4. Remove the dipstick. The oil level should be at the FULL mark. If necessary, add oil. DO NOT over fi ll. Figure 12 5. Install the dipstick.6. Turn the engine control mo...

Model 100199 MAINTENANCE 23 © 2015 Champion Power Equipment Part No. 101048 INSPECT AND CLEAN ENGINE AIR CLEANER 1. Turn the engine control module switch to the OFF position.2. Unsnap the clips holding the air cleaner cover in place and remove the air cleaner cover. 3. Remove the paper element. 1 2 ...

Model 100199 MAINTENANCE 24 Part No. 101048 BATTERY MAINTENANCE 1. Turn the engine control module switch to the OFF position.2. Inspect the battery cables and terminals for corrosion.3. Check that the cables are securely fastened to the terminals. 4. Check the ground lug and make sure the connection...

Model 100199 MAINTENANCE 26 Part No. 101048 34 55 29 96 97 98 99 82 100 101 104 103 102 76 1 2 3 4 5 6 7 8 10 14 15 16 17 18 19 21 22 23 1 24 18 25 27 9 28 30 31 32 33 35 36 37 38 39 40 41 42 1 43 44 46 47 48 49 50 51 56 57 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 77 78 79 58 74 75 45 85 86 87 9...

Model 100199 MAINTENANCE 28 Part No. 101048 ENCLOSURE AND ASSEMBLIES 1 2 3 4 7 10 9 11 12 13 15 14 16 17 18 19 20 21 22 23 27 28 29 30 31 32 33 34 35 36 37 39 40 41 42 43 44 38 26 50 49 47 46 48 53 56 57 58 60 61 62 63 42 65 66 67 68 51 52 59 24 25 54 55 64 69 8 45 70 71 5 6

Model 100199 MAINTENANCE 30 Part No. 101048 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 47 26 27 24 44 21 45 46 ALTERNATOR AND EXHAUST SYSTEM

Model 100199 MAINTENANCE 34 Part No. 101048 WIRING DIAGRAM F .D2 L ow Oi l L ev el /P re ss ur e Hi gh E ng in e T em pe ra tu re E xe rc is e AT S F .D1 Mo to r 1 2 3 5 7 8 9 10 100666 6 4 D C 2 4V B + B - 11 12 14 13 5A 5A V al ve 5A Al ar m 5A S to p 5A Ma gn et iz e C ha rg e Fr eq. Fr eq. AT S ...

Model 100199 TROUBLESHOOTING 35 © 2015 Champion Power Equipment Part No. 101048 Before performing troubleshooting procedures, review SAFETY section starting on page 5 . Problem Cause Solution Generator will not start Fuel valve turned off Turn fuel valve on. Battery not charged Charge battery. Fault...