Page 2 - IMPORTANT INFORMATION - READ CAREFULLY; N O TIC E
2 The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels,or to important information concerning product life. DA NG ER In d icates an im m in en tly h a zar d o u s sit u atio n w hi ch , if n o t avo id ed , w il l re su lt in d eath...
Page 3 - DA NG ER; o th er ap plian ce.; WA RN ING; b y o wner an d ser vice tech n ic ian .
3 DA NG ER DO N OT sto re o r use gaso lin e or oth er flam mab le vap or s or liqu id s in th e vicin it y of this o r an y o th er ap plian ce. WA RN ING Im p r o p er in stallat i on , ad ju stm en t, alter atio n , ser vic e o r m ain te na n ce can cau se p r o p er ty d am ag e, p er so n al i...
Page 4 - Tables of Contents; WAR N ING; con tain mo istur e.
4 Tables of Contents I. General Information ............................. 5 II. Installation Instructions ......................... 8 III. System Start-Up ................................... 18 IV. Service and Cleaning ............................ 23 V. Repair Parts ....................................
Page 5 - I: General Information
5 I: General Information Figure 1: HF Packaged Boiler (HF-98/HF-173) No tes: 1 . 2 . 3 . 4 . 5 . Firin g rat es ba sed on 1 4 0, 000 BTU pe r g allon of o il IBR ne t w a ter rat in gs ba se d on a pick-u p allo w an ce of 1. 15 Ma nuf act urer sh ould be co nsu lted be fo re select in g a bo ile r ...
Page 6 - Figure 2: Minimum Clearances to Combustible Materials
6 A. INSPECT SHIPMENT carefully for any signs of damage. 1. ALL EQUIPMENT is carefully manufactured, inspected and packed. Our responsibility ceasesupon delivery of the crated boiler to the carrier ingood condition. 2. ANY CLAIMS for damage or shortage of shipment must filed immediately against the ...
Page 7 - WARNING
7 C. PROVIDE AIR SUPPLY AND VENTILATION toaccommodate proper combustion. If natural ventilationis inadequate, provide a screened opening or duct fromthe boiler room to the outside. The opening or ductmust be sized so the boiler input will not exceed 4,000BTUH/Sq. In. of free area. If other air consu...
Page 8 - II. Installation Instructions
8 II. Installation Instructions A. Design a piping system and install boiler which willprevent oxygen contamination of boiler water andfrequent water additions. 1. There are many possible causes of oxygen contami- nation such as: a. Addition of excessive make-up water as a result of system leaks. b....
Page 11 - Figure 7: Proper and Improper Locations of Draft Regulator
11 Figure 6: Recommended Smokepipe Arrangement and Chimney Requirements Figure 7: Proper and Improper Locations of Draft Regulator
Page 13 - Figure 9: Boiler Piping for Zone Valve Zoned Heating Systems
13 Figure 9: Boiler Piping for Zone Valve Zoned Heating Systems
Page 14 - System Controls and Wiring; attemp tin g an y electr ical wor k.
14 H . Electrical 1. Install wiring and electrically ground boiler in accordance with requirements of the authorityhaving jurisdiction, or in absence of such require-ments the National Electrical Code, ANSI/NFPA70, and/or the CSA C22.1 Electric Code. 2. A separate electrical circuit should be run fr...
Page 16 - Oil Piping; NO TIC E
16 J . Oil Piping 1. Use flexible oil line(s) so that burner can be removed without disconnecting the oil supply. 2. A supply line fuel oil filter is recommended as a minimum for all firing rates but a pleated paperfuel oil filter is recommended for the lowest firingrate application to prevent nozzl...
Page 17 - T WO P IPE SY ST E MS; TW O-P IPE S Y STEM S
17 L . Two-Pipe Oil Lines 1. For two-piped systems, where more lift is required, the two-stage fuel unit is recommended. Table 2(single-stage) and Table 3 (two-stage) showallowable lift and lengths of 3/8 inch and 1/2 inchOD tubing for both suction and return lines. Referto Figure 13. Figure 13: Two...
Page 19 - Table 4: Beckett AFG
19 SOLID stream without air bubbles for approxi-mately 10 seconds. 3. Close vent fitting and burner flame should start immediately. 4. If the burner does not start immediately, check the manual overload switch on the motor, if soequipped, and the safety switch on the burnerprimary control. K. ADJUST...
Page 20 - See Manila folder in file titled “HF”
20 delicate and should protected from dirt andabuse. Nozzles are mass produced and can varyfrom sample to sample. For all of those reasonsa spare nozzle is a desirable item for a service-man to carry. b. FLAME SHAPE — Looking into the combus- tion chamber through the flame plug hole, theflame should...
Page 23 - IV. Service and Cleaning; NO TICE
23 IV. Service and Cleaning A . General. Inspection, service and cleaning should be conducted annually. Turn off electric power and closeoil supply valve while conducting service or mainte-nance. B . Firetubes and Combustion Chamber. 1. CLEAN THE FIRETUBES a. For access to fireside of boiler, remove...
Page 24 - Figure 15: HF Series Bare Boiler
24 NOTE: When ordering parts always give the serial number and model number shown on the boiler. Also provide the name of the part(s) shown below: Figure 15: HF Series Bare Boiler V. Repair Parts
Page 26 - Figure 16: Beckett AFG Oil Burner Repair Part
26 Figure 16: Beckett AFG Oil Burner Repair Part For replacement oil burner parts, contact your wholesaler or the burner manufacturer: R.W. Beckett Co., P.O. Box 1289, Elyria, OH 44036(216) 327-1060 or (800) OIL BURN(645-2876)
Page 27 - BECKETT BURNER PARTS LIST FOR RSA SERIES STEEL BOILERS
27 BECKETT BURNER PARTS LIST FOR RSA SERIES STEEL BOILERS FOR REPLACEMENT OIL BURNER PARTS, CONTACT YOUR WHOLESALER OR THE BURNERMANUFACTURER: R. W. BECKETT CORP.38251 CENTER RIDGE RD.P. O. BOX 1289ELYRIA, OHIO 440361-800-645-2876 NOTE: When ordering parts always give the serial and model numbers sh...