Page 2 - IMPORTANT INFORMATION - READ CAREFULLY
2 IMPORTANT INFORMATION - READ CAREFULLY The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels, or to important information concerning product life. All boilers must be installed in accordance with National, State and Local Plumbing,...
Page 4 - Piping
4 G N I N R A W e p i p y n a w e r c s n u t o n o D . e r u s s e r p h g i h r e d n u r e t a w t o h y r e v s n i a t n o c r e l i o b s i h T y l e v i t i s o p t u o h t i w r e l i o b s i h t f o s t n e n o p m o c y n a t c e n n o c s i d o t t p m e t t a r o n s g n i t t i f d n a ...
Page 5 - TABLE 1B: RATING DATA
5 TABLE 1A: DIMENSIONAL DATA (SEE FIGURES 1A THRU 1D) TABLE 1B: RATING DATA Boiler Boiler Model No. Model No. Dimensions Dimensions See Figures 1A - 1D See Figures 1A - 1D Water Content - Gallons Water Content - Gallons Heat Transfer Heat Transfer Surface Area Surface Area - Sq. Ft. - Sq. Ft. Approx...
Page 12 - SECTION II: KNOCKDOWN BOILER ASSEMBLY; Figure 3: Knockdown Boiler Removal from Skid
12 SECTION II: KNOCKDOWN BOILER ASSEMBLY A. REMOVAL OF BARE BOILER FROM SKID 1. Boiler is secured to skid with 4 bolts, 2 in front and 2 in rear of shipping skid, see Figure 3. Remove all bolts. Figure 3: Knockdown Boiler Removal from Skid 2. Tilt boiler to right and to rear. Using right rear leg as...
Page 17 - Water Boilers Only
17 Disconnect the fl ared fi tting to the oil line and remove the aluminum thumb-nut from the nozzle line. Remove the combustion head assembly from the air tube. Rotating the assembly upside down will ease removal. Inspect the nozzle for size and type, refer to Table 6 of this manual. ii. To change ...
Page 25 - (Mated to Burners with Disconnect Harness)
25 1. Remove (2) #6 x 1/2" lg. machine screws and J-box cover from junction box. 2. Secure 2" x 4" junction box to jacket front panel with (2) #8 x 3/8" lg. sheet metal screws using pre-punched holes below tridicator or pressure gauge tapping. 3. Complete the fi eld wiring phase of P...
Page 26 - SECTION III: PACKAGED BOILER ASSEMBLY; REMOVE BOILER FROM SKID.
26 SECTION III: PACKAGED BOILER ASSEMBLY A. REMOVE CRATE. 1. Remove all fasteners at crate skid. 2. Lift outside container and remove all other inside protective spacers and bracing. Remove draft regulator box and miscellaneous trim bag containing safety or relief valve, and pipe fi ttings. B. REMOV...
Page 31 - SECTION IV: WATER BOILER PIPING AND TRIM
31 A. EVALUATE THE EXISTING WATER SYSTEM. Design a piping system and install boiler which will prevent oxygen contamination of boiler water and frequent water additions. 1. There are many possible causes of oxygen contamination such as: a. Addition of excessive make-up water as a result of system le...
Page 36 - SECTION V: STEAM BOILER PIPING AND TRIM; EVALUATE THE EXISTING STEAM SYSTEM.
36 SECTION V: STEAM BOILER PIPING AND TRIM A. EVALUATE THE EXISTING STEAM SYSTEM. The single most important factor in determining the expected life cycle of a steam boiler, is the amount of fresh water added to the boiler during operation. Fresh water brings minerals and oxygen into the boiler. Thes...
Page 37 - CI
37 Figure 14: V83 Thru V89 Recommended Boiler Piping For Gravity Return Steam Boiler E CI T O N e nil r et a w , e si o nm et s y se vi s s e c x eni tl u s ery am l a u n amsi htnid ei fi c e p ss a r eli o be pi poter uli a F .r e v oyr r a c r et a wd n as n oi t a ut c ul f
Page 38 - SECTION VI: TANKLESS AND INDIRECT WATER HEATER PIPING; CONNECT TANKLESS HEATER PIPING
38 SECTION VI: TANKLESS AND INDIRECT WATER HEATER PIPING A . CONNECT TANKLESS HEATER PIPING as shown in Figure 15A. See Tables 2A and 2B for Tankless Heater Rating. G N I N R A W s s e l k n a t t a e v l a v g n i x i m c i t a m o t u a l l a t s n I r o s n r u b f o k s i r d i o v a o t t e l t...
Page 40 - Figure 15B: AllianceTM Water Heater Piping with V8 Boiler
40 Figure 15B: Alliance™ Water Heater Piping with V8 Boiler B. CONNECT ALLIANCE™ INDIRECT WATER HEATER PIPING as shown in Figure 15B. 1. Refer to Alliance™ manual for additional information.
Page 41 - SECTION VII: VENTING AND AIR INTAKE PIPING
41 A. GENERAL VENTING GUIDELINES 1. Vent system installation must be in accordance with these instructions and applicable provisions of local building codes. Contact local building or fi re offi cials about restrictions and installation inspection in your area. 2. The V8 is designed to be vented int...
Page 44 - GENERAL; SECTION VIII: ELECTRICAL; B. INSTALL A ROOM THERMOSTAT
44 A . GENERAL 1. Install wiring and electrically ground boiler in accordance with requirements of the authority having jurisdiction, or in absence of such requirements the National Electrical Code, ANSI/NFPA 70, and/or the CSA C22.1 Electric Code. 2. Refer to National Electric Code or Local Electri...
Page 45 - BOILER SEQUENCE OF OPERATION WITH PROBE LWCO
45 Figure 19: Wiring Diagram, Steam, Hydrolevel CG450 Probe LWCO for Beckett Burners BOILER SEQUENCE OF OPERATION WITH PROBE LWCO When the thermostat calls for heat, it energizes the R8239C Control Center relay which in turn energizes the cad cell primary control, bringing on the burner. The burner ...
Page 51 - BOILER SEQUENCE OF OPERATION WITH FLOAT LWCO
51 Figure 21: Wiring Diagram, Steam, McDonnell & Miller 67 Float LWCO for Beckett Burners BOILER SEQUENCE OF OPERATION WITH FLOAT LWCO When the thermostat calls for heat, it energizes the cad cell primary control, bringing on the burner. The burner will operate in the following sequence: Prepurg...
Page 54 - BOILER SEQUENCE OF OPERATION
54 Figure 22: Wiring Diagram, Water without Tankless Heater for Beckett Burners BOILER SEQUENCE OF OPERATION A call for heat by the thermostat energizes the L8148A control which in turn energizes the primary control to turn on the burner. The burner will operate in the following sequence: Prepurge f...
Page 63 - Figure 24: Single Pipe Oil Line; SECTION IX: OIL PIPING; SINGLE PIPE OIL LINES
63 Figure 24: Single Pipe Oil Line SECTION IX: OIL PIPING A . GENERAL 1. Use fl exible oil line(s) so the burner swing door can be opened without disconnecting the oil supply piping. 2. A supply line fuel oil fi lter is recommended as a minimum for all fi ring rates but a pleated paper fuel oil fi l...
Page 70 - Figure 29: Cad Cell Location
70 s e h s a l F s m h o n i e c n a t s i s e R ll e C d a C 1 0 0 4 n a h t s s e L 2 0 0 8 n a h t s s e l d n a 0 0 4 n a h t e r o M 3 0 0 6 1 n a h t s s e l d n a 0 0 8 n a h t e r o M 4 0 0 0 5 n a h t s s e l d n a 0 0 6 1 n a h t e r o M Figure 29: Cad Cell Location v. T-T Jumper: Select m...
Page 73 - Warning; AVOID Breathing Fiber Particulates and Dust; Precautionary Measures; A National Institute for Occupational Safety and Health (NIOSH); First Aid Procedures
73 Warning : This product contains refractory ceramic fi bers (RCF). RCF has been classifi ed as a possible human carcinogen. After this product is fi red, RCF may, when exposed to extremely high temperature (>1800F), change into a known human carcinogen. When disturbed as a result of servicing o...
Page 74 - SECTION XI: MAINTENANCE AND SERVICE INSTRUCTIONS
74 SECTION XI: MAINTENANCE AND SERVICE INSTRUCTIONS A. MAINTENANCE OF LOW WATER CUT-OFF DEVICES G N I N R A W f f o - t u c r e t a w w o l e p y t t a o l f d n a e b o r P d n a n o i t c e p s n i l a u n n a e r i u q e r s e c i v e d . e c n a n e t n i a m 1. PROBE TYPE LOW WATER CUT-OFF Alth...
Page 78 - SECTION XII: BOILER CLEANING; CLEAN THE FLUEWAYS
78 SECTION XII: BOILER CLEANING A. CLEAN THE FLUEWAYS (See Figure 30). 1. Prior to cleaning boiler, lay a protective cloth or plastic over combustion chamber blanket to collect debris falling from fl ueways. 2. For access to combustion chamber remove two (2) 5/16" - 18 cap screws, one on the rig...
Page 79 - Figure 30: Cleaning of Boiler Flueways
79 Figure 30: Cleaning of Boiler Flueways G N I N R A W y t r e p o r p s u o i r e S . n o i t i d n o c d o o g n i y e n m i h c d e v o r p p a n a o t d e t c e n n o c e b t s u m r e l i o b e h T f o r o i r e t n i e h T . y e n m i h c e t a u q e d a n i r o y t r i d a o t d e t c e n n ...
Page 80 - COMBUSTION; SECTION XIII: TROUBLE SHOOTING; OIL PRIMARY CONTROL
80 A. COMBUSTION 1. NOZZLES — Although the nozzle is a relatively inexpensive device, its function is critical to the successful operation of the oil burner. The selection of the nozzle supplied with the V8 boiler is the result of extensive testing to obtain the best fl ame shape and effi cient comb...
Page 81 - SECTION XIV: REPAIR PARTS
81 SECTION XIV: REPAIR PARTS All V8 Series Boiler Repair Parts may be obtained through your local Burnham Wholesale distributor. Should you require as-sistance in locating a Burnham Distributor in your area, or have questions regarding the availability of Burnham products or repair parts, please con...
Page 84 - Bare Boiler
Page 86 - Jacket Assembly
Page 88 - V83 Thru V89 Steam Boilers - Trim and Controls
Page 90 - V82 Thru V89 Water Boilers - Trim and Controls
Page 93 - BECKETT OIL BURNER PART NOS. FOR V8 SERIES BOILERS
93 BECKETT OIL BURNER PART NOS. FOR V8 SERIES BOILERS NOTE: When ordering parts always give the serial and model numbers shown on the boiler and burner. Also provide the name of the part(s) and part number as listed below. l e d o M r e l i o B 2 8 V 3 8 V 4 8 V 5 8 V n o i t a n i b m o C e b u T r...
Page 94 - BECKETT OIL BURNER PART NOS. FOR V8 SERIES BOILERS (continued)
94 l e d o M r e l i o B 6 8 V 7 8 V 8 8 V 9 8 V n o i t a n i b m o C e b u T r i A N Q A D M 0 7 G F A N Q A D M 0 7 G F A N Q A D M 0 7 G F A N Q A D M 0 7 G F A . o N c e p S s ' t t e k c e B 1 3 3 7 B C B 2 3 3 7 B C B 3 3 3 7 B C B 4 3 3 7 B C B d n a B r i A 2 9 4 3 2 9 4 3 2 9 4 3 2 9 4 3 t...
Page 95 - CARLIN OIL BURNER PART NUMBERS FOR V8 SERIES BOILERS; RIELLO OIL BURNER PART NUMBERS FOR V8 SERIES BOILERS
95 CARLIN OIL BURNER PART NUMBERS FOR V8 SERIES BOILERS NOTE: When ordering parts always give the serial and model numbers shown on the boiler and burner. Refer to Installation and Operation Instructions For Carlin Model 102 CRD Oil Burner (Form No. 96858) for an exploded view of the burner and a li...
Page 97 - minimum
97 XV. LOW WATER CUT OFF (LWCO) G N I N R A W . ) O C W L ( f f O t u C r e t a W w o L t e k r a m r e t f a n a l l a t s n i o t s e r i w y r o t c a f t u c o t T P M E T T A T O N O D . f f O t u C r e t a W w o L r o f d e i f i t n e d i y l l a c i f i c e p s s n o i t c e n n o c e s u y ...
Page 98 - SERVICE RECORD
Page 99 - Limited Warranty; FOR RE
99 w a ter b oiler for it s intended p u rpo s e s a nd it s m a inten a nce a ccord a nce with U. S . Boiler Co., Inc. recommend a tion s a nd hydronic s ind us try s t a nd a rd s . The s e w a rr a ntie s will b e in a pplic ab le if the re s identi a l gr a de w a ter b oiler i s us ed or oper a...