Burnham FM01FD00B - Manual
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Table of Contents:
- Page 2 – EQUIPMENT CHECK LIST; Figure 1a: Carton Identification
- Page 5 – in all cases, reference should be made to the following standards:; UsA BOiLERs; cANADiAN BOiLERs
- Page 6 – • Minimum Return Water Temperature = 80°F
- Page 7 – WARNING; servicing or working nearby the appliance.; NOTICE
- Page 8 – TABLE OF CONTENTS; Install; and; Pass Flueway Baffles
- Page 10 – Figure 1b: Dimensional Information; , wiring harness leads will exit jacket on same side as BSD hinges.
- Page 11 – Baffle Installation; able I: Dimensional Information
- Page 12 – Model MPCTM Boilers; Burner Input
- Page 13 – must be filed immediately against the carrier by; increased; of baffles to perform annual cleaning of; from Jacket Rear Panel; flue collector clean-out covers, vent piping; from Jacket Left side Panel
- Page 14 – combustible floor. Do not install boiler on; PROVIDE AIR SUPPLY AND VENTILATION to; Failure to supply adequate air to the boiler will; PROVIDE ADEQUATE FOUNDATION for the
- Page 15 – Figure a: MPC with Rear Outlet Vent
- Page 16 – severe personal injury or death.; may be required on installations with a high draft condition.; fAULTY BOiLER BURNER OPERATiON; The tee is frequently used as shown in C.
- Page 17 – SECTION II - CAST IRON BLOCK ASSEMBLY INSTRUCTIONS; Optional Steel Shipping Base - thru 1 Section Block
- Page 21 – This is a forced draft fired boiler and sealant must; to enter the upper nipple first in its port. Then
- Page 22 – positive pressure in the firebox and products of; With the rods in place, install a 5/8” flat washer; Table VI: Proper Arrangement of Threaded Rods and Coupling Nuts
- Page 23 – Step a; READ THE STATEMENTS BELOW BEFORE
- Page 24 – CAUTION
- Page 25 – Figure 9: Installation of Common Parts to Block
- Page 26 – Figure 10: Universal Hinge/Latch Casting; d. Locate a 158” length of silicone coated fiberglass
- Page 27 – Figure 1: Orientation of Supply Manifold
- Page 30 – Figure 1: Orientation of Return Manifold; Figure 15: Hand Form Support Channel Bracket; brackets on floor and place horizontal support; must
- Page 31 – rear
- Page 34 – Figure 0: Attachment of Lower Rear Section Bracket to Casting Leg
- Page 35 – Locate and install; section brackets to casting
- Page 36 – Figure : Lower Tie Bar Installation; each tie bar on the floor at that location along both; . Starting at the rear and working to the front,
- Page 37 – Locate and Install Heat Exchanger (Block Assembly); thru 6 section Block Assembly; wrapper is provided in modular pieces that fit; Figure : Heat Exchanger Insulation - One Piece and Modular Wrappers
- Page 39 – only snug; screws through
- Page 41 – Table IX: Internal Wiring Harness Adjustment
- Page 43 – Table X: Jacket Top Corner / Intermediate Panel Arrangement
- Page 44 – Figure 6: Install Top Corner / Intermediate Panels
- Page 45 – Locate Jacket Split Rear Panel shipped in JC-1 Jacket
- Page 46 – Table XI: Jacket Top Panel Arrangement; top corner panel and secure front flange to clips
- Page 47 – Install Burner Swing Door (BSD) on Block Assembly; Figure 1: Install Burner Swing Door; On 8 thru 18 section boilers, locate
- Page 48 – Warning; AVOID Breathing Fiber Particulates and Dust; Precautionary Measures
- Page 49 – Pass Flueway Baffles (4 thru 11 Section Boilers Only); ‘3FB’ and remove contents. Check Equipment Check
- Page 50 – Figure : Secure Burner Swing Door for Tight Perimeter Seal
- Page 51 – Figure 6: Burner Adapter Plate Options; MPC4 thru MPC7; Boiler Model; MPC4 thru MPC7; Power Flame (‘JR’ Series) Burner Adapter Plate; Boiler Model; MPC4 thru MPC7; Beckett (‘CF’ Series) Burner Adapter Plate; Boiler Model; Beckett (‘CG’ Series) Burner Adapter Plate; Failure to properly fill all gaps between the
- Page 52 – not; Location
- Page 53 – pipe fittings in Tapping ‘B’, see Figure 38. Fittings; Figure 9: Install Standard Trim and; Locate mating connectors labeled “operating; Figure 0: Control Connections to
- Page 54 – connector nut and flex it slightly to slide it over; Figure 1: Install Probe Low Water Cut Off; d. Locate mating connector labeled “Limit” inside
- Page 55 – Figure 5: Install Modulation Control
- Page 56 – Figure 6: Install Flue Outlet Damper Assembly; MPC6 thru MPC8
- Page 58 – SECTION IV - INSTALLATION INSTRUCTIONS; Packaged Boiler Shipping Information; The packaged boiler comes on its own shipping; BOiLER PiPiNG - hEATiNG APPLicATiONs; DO NOT improperly pipe boiler.; HOT WATER HEATING - This boiler must be
- Page 59 – Boiler Operating Requirements:
- Page 61 – Select one to match application.
- Page 63 – a. Temperature and Flow Requirements – An; Figure 51: Parallel Piping Conversion; c. Alternate Piping Arrangements - Piping; Primary - Secondary Loop System
- Page 64 – BOiLER PiPiNG, DOMEsTic hOT WATER; – The MPC boiler can be; Figure 5: Discharge Piping for Pressure Relief Valve; RELiEf vALvE DischARGE PiPiNG,; see; iNsTALL ELEcTRic WiRiNG; in accordance; heating professional to design for the proper application.
- Page 65 – SECTION V - OPERATING INSTRUCTIONS; ALWAYs iNsPEcT iNsTALLATiON BEfORE; DANGER; sET cONTROLs; If you do not follow these instructions exactly,
- Page 66 – TEsT cONTROLs; OPEN sUPPLY AND RETURN isOLATiON; Probe and float type low water cutoff devices; A qualified water treatment chemical specialist; clothing and equipment when working with/
- Page 67 – if necessary, to bring the pH within the specified; fREQUENT WATER ADDiTiON; IMPORTANT; water supplied to the boiler which can significantly; frequent addition of water.; b. Absorption through open tanks and fittings.
- Page 68 – SECTION VI - SERVICE INSTRUCTIONS; Service as frequently as specified in following; cLEAN ThE BOiLER hEATiNG sURfAcEs; d. Open the BSD and remove the baffles from all
- Page 69 – Do not overtighten. The rope gasket will provide; Do not start the burner unless BSD, smokepipe,
- Page 70 – Always use protective clothing and equipment; where conditions warrant), to flush out the sediment; chEcK BURNER AND cONTROLs
- Page 71 – Table XII: Recommended Periodic Testing Check List; Item
- Page 72 – Table XII: Recommended Periodic Testing Check List (continued)
- Page 73 – SECTION VII - BURNER SPECIFICATIONS; Table XIIIa: Beckett #2 Oil Burner Specifications
- Page 76 – SECTION VIII - REPAIR PARTS; Figure 55: MPC Cast Iron Section
- Page 78 – Figure 56: MPC Common Bare Boiler Components
- Page 81 – REP
- Page 87 – Return W
- Page 94 – Figure 6
- Page 97 – AND; ASS FLUEW
- Page 102 – Figure 65: MPC Optional Controls
- Page 104 – Carton Identification; Section I - General Information
- Page 105 – Section VII - Burner Specifications
- Page 106 – MPC 2nd and 3rd Pass Flueway Baffles
- Page 107 – Beckett #2 Oil Burner Specifications
- Page 108 – Commercial Boilers
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101786-01R5-11/10
Price - $5.00
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Commercial Boilers
www.burnhamcommercialcastiron.com
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3050579
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Summary
Page 2 - EQUIPMENT CHECK LIST; Figure 1a: Carton Identification
EQUIPMENT CHECK LIST This Equipment Check List has been provided so that the Installer can determine if all parts have been provided for the boiler ordered. It covers standard equipment for Knockdown boilers, 4 thru 18 section models. Optional equipment ordered will be in addition to, or in lieu of,...
Page 5 - in all cases, reference should be made to the following standards:; UsA BOiLERs; cANADiAN BOiLERs
5 IMPORTANT INFORMATION - READ AND sAvE ThEsE iNsTRUcTiONs fOR REfERENcE DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury or substantial property damage. CAUTION Indicates a potentially hazardous situation which, if not avoided, may resul...
Page 6 - • Minimum Return Water Temperature = 80°F
6 DANGER DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Failure to follow all instructions in t...
