Page 2 - GENERAL INFORMATION
PLEASE READ INSTRUCTIONS CAREFULLY BEFORE INSTALLING WATER HEATER U.S Boiler Company, Inc. – Burnham Hydronics (herein called the Company) intends that this Alliance SL™ Indirect-Fired Water Heater be used as a separate zone to a heating system boiler. This appliance is designed to heat water by cir...
Page 3 - INDEX
3 INDEX General Information ..................................................................................................................... 2 Specifications & Ratings .............................................................................................................. 2 Installati...
Page 4 - INSTALLATION GUIDELINES
4 A. INSPECTING AND PREPARING THE WATER HEATER q AL27SL thru AL70SL - Remove the cardboard box, which comes packaged with the heater. It should contain the following: TPI thermostat, T&P valve and a “Tee”, foamed lid and screws. q AL119SL - Remove the cardboard boxes, which come packaged with th...
Page 7 - INSTALLATION CHECKLIST
7 q Run all 24VAC wiring thru the square notch on bottom of TPI case. (See TPI Diagram 3) q Incoming 24VAC power must be connected to 24VAC connectors on the bottom right corner of TPI control. (See TPI Diagram 3) q Connect control wiring to PUMP/TT normally open relay connections (rated for both 24...
Page 8 - SERVICE INFORMATION
q Do not apply heat to cold inlet. q If there is a check valve (sometimes in water meter), backflow preventer or pressure-reducing valve, install an adequate size expansion tank. G. FILLING THE HEATER q Completely fill heater. q Water connections completed and free of leaks. q Check for proper insta...
Page 10 - Indicating Light; TPI CONTROL - DIAGRAM; Screw A
0 TPI CONTROL - DIAGRAM Indicating Light Temperature Adjust Differential Adjust TPI CONTROL - DIAGRAM Screw A
Page 11 - TPI CONTROL - DIAGRAM 3
TPI CONTROL - DIAGRAM 3 Outgoing 4V wires to relay or zone valve Incoming 4V power connection Outgoing 0V wires to circulator Chase Nipple Conduit Incoming 4V power connections NOTE: Use proper conduit and chase nipple
Page 12 - FIGURE 1 - Installation Using Zone Valves; Installation Diagram Using Zone Valves; FIGURE 2 - Installation Using Circulator; Installation Diagram Using Separate Circulator
FIGURE 1 - Installation Using Zone Valves Installation Diagram Using Zone Valves FIGURE 2 - Installation Using Circulator Installation Diagram Using Separate Circulator
Page 13 - FIGURE 3 - Coil Detail & Tightening Sequence; Proper Tightening Sequence for Top Mount Coil; CAUTION: Does not require excessive force to seal properly.; Incorrect
3 FIGURE 3 - Coil Detail & Tightening Sequence Bolt Steel Washer Coil Plate Plastic O-Ring Housing Tank Flange ‘L’ Nut Small outside O-ring Large inside O-ring Proper Tightening Sequence for Top Mount Coil CAUTION: Does not require excessive force to seal properly. 3 4 7 5 3 Incorrect Correct No...
Page 14 - Circulator & Burner Control Wiring Diagrams; Standard Wiring for Circulator with Boiler
4 Low Voltage 120 Volts L1 Hot 120 Volts L2 Neutral Circulator 24v Temperature Differential Pump/TT 24v LED flashing green = calling for heat solid green = at temperature red = error 20° 15° 10° 5° 160°150°140°130°120°110° Probe Switched Hot ® ® T T Switching Relay Transformer Thermostat Burner TV W...
Page 15 - Zone Valve Wiring Diagrams; Wiring for 3 Wire Zone Valve; Wiring for 4 Zone Valve
5 Zone Valve Wiring Diagrams Wiring for 3 Wire Zone Valve L o w V oltage 120 V olts 120v 24v B oiler C onnec tions T 1 T 2 3 H ot N eutr al Z one V alv e 120v 24v T o B oiler C onnec tions /C ir cula t or H ot N eutr al 4 W ir e Z one V alv e M ot or E nd S wit ch T T T emperature Differential P ump...
Page 16 - Switching relay Wiring Diagrams
16 Switching relay Wiring Diagrams Switching Relay SR-502 or SR-503 Switching Relay R8845U or SR 501
Page 17 - Switching Relay SR-504 with Priority Option
7 Switching relay Wiring Diagrams (con’t) Switching Relay SR-504 with Priority Option L o w V oltage 120 V olts FUSE 1 AMP C OM / 24 V A C FOUR Z ONE SWIT CHING REL A Y WITH OPTIONAL PRIORIT Y Z ONE 1 Z ONE 2 Z ONE 3 Z ONE 4 Z ONE 4 PRIORIT Y ON OFF Z ONE 1 Z ONE 2 Z ONE 3 Z ONE 4 PO WER 120 V OL T ...
Page 18 - HOW TO OBTAIN SERVICE ASSISTANCE
HOW TO OBTAIN SERVICE ASSISTANCE U.S. Boiler Company, Inc. – Burnham Hydronics does not have a service department or personnel to ser- vice your heater in the field. A qualified installer or service technician must do all service work. Therefore, if you have any questions about your new water heater...
Page 19 - Alliance SLTM Indirect-Fired Water Heater
19 Alliance SL™ Indirect-Fired Water Heater 10/2/1 LIMITED WARRANTY Ten Year Limited Tank Replacement Warranty Two Year Limited Tank Replacement Labor Allowance One Year Limited Parts Warranty U.S. Boiler Company, Inc. – Burnham Hydronics, (hereinafter called the company) offers the following Lim- i...
Page 21 - MODEL & SERIAL NUMBER INFORMATION; The following information should be noted
MODEL & SERIAL NUMBER INFORMATION The following information should be noted At time of installation and retained for Future reference. Model No. Serial No. Date Installed Dealer’s Name Address City State Zip U.S. Boiler Company, Inc., – P.O. Box 3079 – Lancaster, PA 17604 www.burnham.com
Page 22 - NOTES
Page 24 - Optional Lifetime Warranty Registration Card; Available to Residential, Single Family Homes Only; OR; Attn: Alliance SLTM Extended Warranty Program
24 Optional Lifetime Warranty Registration Card Available to Residential, Single Family Homes Only Yes, I wish to purchase the Optional Lifetime Warranty! DATE _____________________________________________________________________PURCHASER’S NAME ______________________________________________________...