Page 2 - INLAND WARRANTY POLICY
Printed in U.S.A. INLAND WARRANTY POLICY Buhler Manufacturing products are warranted for a period of twelve (12) months (90 days for commercial application) from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural u...
Page 3 - bühler; OPERATORS AND PARTS MANUAL
bühler 1500 Bale Carrier 1 OPERATORS AND PARTS MANUAL Table of Contents Description Page TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATIONS……..………... 2 GENERAL SPECIFICATIONS…..………………………………………………… 3 INTRODUCTION……………………………………………………………………. 4 Serial Decal Location……………………………………………………………. 4 Warranty Registr...
Page 5 - GENERAL SPECIFICATIONS:
bühler 1500 Bale Carrier 3 GENERAL SPECIFICATIONS: Dimensions: - Length: 44’ (13.4 m) - Deck Length: 37’ (11.3 m) - Width: 8’6” (2.6 m) - Weight (empty): 5495 LB (2498 kg) - Drawbar Vertical Load (empty): 1365 LBF (6071 N) - GVW: 18720 LB (8491 kg) Capacity: - Total bale payload: 13225 LB (6000 kg) ...
Page 6 - Your 1500 Bale Carrier requires a recommended minimum 60 hp; farm king
bühler 1500 Bale Carrier 4 INTRODUCTION CAUTION: Your 1500 Bale Carrier requires a recommended minimum 60 hp (75kw) tractor. The maximum loaded transportation speed of 20 mph (32 km/h) and 18720 LB (8491 kg) must not be exceeded. This manual has been provided as information regarding the specificati...
Page 7 - Keep young children away from machinery and bales at all times.
bühler 1500 Bale Carrier 5 SAFETY Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate your 1500 Bale Carrier properly. It is your responsibility to inform subsequent operators and owners of the...
Page 8 - Prior to use, check to ensure the attachment is properly hitched.
bühler 1500 Bale Carrier 6 Never leave the tractor unattended while the 1500 Bale Carrier is hooked up, always shut tractor off and remove key before leaving the tractor seat. A child or even a pet could engage an idling machine. Keep the 1500 Bale Carrier on solid ground; rocks and holes can be dan...
Page 9 - WARNING; CONTINUITY LIGHT
bühler 1500 Bale Carrier 7 Safety Decals The terminology and decal location illustration shows the approximate location and detail of safety decals. To install safety decals ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the sm...
Page 10 - CAUTION; Indicates a potentially hazardous situation, which may result in; The warning symbol indicates a potentially hazardous; DANGER; The danger symbol indicates an imminently hazardous
bühler 1500 Bale Carrier 8 Important Precautions The alert symbol is used throughout this manual. It indicates attention is required and identifies hazards and alerts you that your safety is involved. Follow the recommended precautions. CAUTION Indicates a potentially hazardous situation, which may ...
Page 11 - Make sure the tractor has a 60 hp (45 kw) or greater rating; The tractor must be equipped with an approved Roll over
bühler 1500 Bale Carrier 9 PRE-OPERATION CHECKLIST CAUTION Make sure the tractor has a 60 hp (45 kw) or greater rating and a mass of 12480 LB (5660 kg). Make sure the drawbar is capable of supporting the 1500 Bale Carrier empty or loaded. WARNING The tractor must be equipped with an approved Roll ov...
Page 12 - OPERATION; Prior to operation ensure the operator has read and; Shut off tractor, engage parking brake and remove key before; Use only the drawbar to couple the 1500 Bale Carrier to the
bühler 1500 Bale Carrier 10 OPERATION CAUTION Prior to operation ensure the operator has read and understands the safety requirements of the 1500 Bale Carrier. Ensure the pre-operation checks have been completed prior to operation. 1. Attaching Bale Carrier To Tractor CAUTION Shut off tractor, engag...
Page 14 - Carrier Control Operation; PUSHER SPEED: Select; Make sure area is clear before lowering bale lift-arm. Failure to; CONTROL
bühler 1500 Bale Carrier 12 3. Carrier Control Operation To start 1500 Bale Carrier operation, engage the remote hydraulic valve in the extension position. Lock valve in detent. Valve to remain constantly on during operation. The control handle is fitted with one rocker switch and two momentary cont...
Page 15 - FIXED PICK UP ARM
bühler 1500 Bale Carrier 13 The Fixed Pick Up Arm requires the operator to drive at 90° to the bale direction. The bales are loaded “End On”. The bale is loaded onto the carrier deck by depressing and holding LIFT ARM UP until the bale rolls off the pickup arm and onto the carrier beams. The Bale De...
Page 16 - Bale Pusher Operation
bühler 1500 Bale Carrier 14 5. Bale Pusher Operation CAUTION To avoid misbalanced loads the operator is only required to push back one bale length to prepare for the next bale. NOTE: Lower loading arm before operating the pusher. Depress and hold PUSHER BACK and move bales far enough to the rear to ...
Page 17 - Make sure area is clear before unloading. Failure to do so
bühler 1500 Bale Carrier 15 7. Unloading DANGER Make sure area is clear before unloading. Failure to do so could result in serious injury or death. NOTE: Do not run pusher all the way to the end, the resulting shock load may cause damage to chain and drive. Extend tilt cylinder to raise carrier beam...
Page 18 - LUBRICATION
bühler 1500 Bale Carrier 16 LUBRICATION CAUTION Place all controls in neutral, stop engine, set parking brake and remove ignition key before inspecting, servicing, adjusting or repairing the 1500 Bale Carrier. CAUTION Ensure the 1500 Bale Carrier tires and hitch are securely blocked. Otherwise, veri...
Page 19 - MAINTENANCE; Place all controls in neutral, stop engine, set parking brake,; Ensure the 1500 Bale Carrier tires and hitch are securely; BOLT TORQUE; LOCATION
bühler 1500 Bale Carrier 17 MAINTENANCE CAUTION Place all controls in neutral, stop engine, set parking brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting or repairing the 1500 Bale Carrier. CAUTION Ensure the 1500 Bale Carrier tires and hitch are securely b...
Page 20 - Hydraulic System; Escaping fluid under pressure can have sufficient force to; Never operate the 1500 Bale Carrier with frayed or damaged; D ash S ize; Jam N ut or S traight
bühler 1500 Bale Carrier 18 2. Hydraulic System WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Before repairing, adjusting, or disconnecting lines, be sure to relieve all pressure. WARNING Never operate the 1500 Bale Carrier wi...
Page 23 - APPENDIX LIST; Hydraulic Assembly.....................................................................
bühler 1500 Bale Carrier 21 APPENDIX LIST Description Appendix Assembly Instructions…..……………………………………………………. A Hydraulic Assembly…………………………………………………………… B Electrical Assembly………..………………………………………………….. C General Assembly….…………………………………….…………………... D
Page 24 - Description
bühler 1500 Bale Carrier 22 APPENDIX A Assembly Instructions Table of Contents Description Page Carrier Bundled Assembly………………………………………………………. 23 Tandem Axle Assembly……………………………………………………… 23 Brace Weldment……………………………………………………………... 23 Taillight Assembly……………………………………………………………. 24 Bale Retainer Weldm...
Page 26 - Bale Retainer Weldment
bühler 1500 Bale Carrier 24 3. Taillight Assembly Refer to Carrier Bundled Assembly drawing: Remove and inspect all required hardware from parts box. Mount lights using fasteners supplied Connect the taillight wiring harnesses to their appropriate connections. Connect main lighting plug to tractor. ...
Page 27 - Bale Deflector Arm Assembly; Reinstall cylinder at base end only.
bühler 1500 Bale Carrier 25 6. Bale Deflector Arm Assembly Remove all hardware that is included with the deflector assembly. Remove the two top bolts from outer fork on lift arm. Maintain the spacing of the forks if already preset. If not, set spacing as described in the fixed pick up arm assembly s...
Page 28 - Align the lift cylinder rod and reinstall the pin.; ROTATING PICK UP ARM
bühler 1500 Bale Carrier 26 Align the lift cylinder rod and reinstall the pin. Adjust the outside bale fork to be positioned at the end of the lift arm and the inner bale fork 6” (15 cm) to 8” (20 cm) bigger than the size of bale that is being loaded. Install the hydraulics according to the way the ...
Page 29 - IE
bühler 1500 Bale Carrier 27 Carrier Bundled Assembly A B A B 1 2 1 9 2 1 U N D E R S ID E V IE W O F T A IL L IG H T S / W IR IN G H A R N E S S A S V IE W E D F R O M B B R E A R V IE W O F B A L E S T O P P L A C E M E N T A S V IE W E D F R O M A A T O M A IN W IR IN G H A R N E S S 1 5 1 6 1 9 2...
Page 30 - Carrier Bundled Assembly; ITEM
bühler 1500 Bale Carrier 28 Carrier Bundled Assembly ITEM COMPONENT DESCRIPTION QTY PART NUMBER 1 B2400-14 AXLE ASSEMBLY 2 2 B2700-03 TIRE ASSEMBLY 4 3 C2407-00 TANDEM AXLE LOCATOR 2 4 C2907-00 SMV BRACKET & TAIL LIGHT MOUNT 1 5 C7035-00 REAR BRACE WELD'T 2 6 C7036-00 CENTER BRACE 2 7 C8005-00 A...
Page 34 - Item; 500 BALE CARRIER VALVE BANK ASSEMBLY
bühler 1500 Bale Carrier 32 Carrier Hydraulic Assembly (Part # A8000-04) Standard Configuration Item Component Part # Description Qty 1 A8002-01 1500 BALE CARRIER VALVE BANK ASSEMBLY 1 2 A7010-00 HYD ASSY 1/2 X 130 RETURN LINE 1 3 A7011-00 HYD ASSY 1/2 X 130 PRESSURE LINE 1 4 A8012-00 TILT CYLINDER ...
Page 36 - VALVE BANK MOUNT WELDMENT
bühler 1500 Bale Carrier 34 Valve Bank Assembly (Part # A8002-01) Item Component Part # Description Qty 1 C8013-00 VALVE BANK MOUNT WELDMENT 1 2 B7010-00 SERIES/PARALLEL VALVE (2-SPEED) 2 3 B8008-00 VALVE ASSY FPS DIRECTIONAL 1 4 E2781-00 FLOW RESTRICTOR 1 5 81549 BOLT HEX 0.313NC X 0.75 GR5PL 4 6 8...
Page 37 - FACING FORWARD; MV4-17 SPOOL SECTION
bühler 1500 Bale Carrier 35 FPS Directional Valve Assembly (Part # B8008-00) 1 2 5 4 3 2450 PSI PLUG FACING FORWARD NOTE: THE SECOND ITEM 4 IS NOT VISIBLE BUT IS ON THE OPPOSITE SIDE IN THE POSITION OF THE OPEN HOLE IN THIS VIEW B8008-00 FPS Valve Service Parts Item Compone nt Part # Description Qty...
Page 39 - VALVE CHECK 3/4 ORB LINE
bühler 1500 Bale Carrier 37 Hydraulic Return Line Assembly (Part # A7010-00) 3 1 5 2 4 Item Component Part # Description Qty 1 29170 HOSE 1/2 X 130 3/4 MORB X 3/4 1 2 812841 MALE TIP 0.5 BODY 0.75 ORB 1 3 813119 ADAPTOR STR 3/4 MORB X 3/4 MORB 1 4 813305 DUST CAP 0.5 BLACK 1 5 813666 VALVE CHECK 3/4...
Page 41 - CYLINDER 3.0 DIA X 10 PIN EYED W / RESTRICTOR
bühler 1500 Bale Carrier 39 Carrier Tilt Cylinder Assembly (Part # A8012-00) 2 1 Item Component Part # Description Qty 1 813640 ELBOW 90 9/16 MORB ADJ 9/16 MJIC 2 2 24895 CYLINDER 3.0 DIA X 10 PIN EYED W / RESTRICTOR 1 24895 Cylinder 3.0 Diameter Service Parts Component Part # Description Qty 812655...
Page 43 - CYLINDER 3.0 DIA X 16 INLAND
bühler 1500 Bale Carrier 41 Fixed Pick Up Cylinder Assembly (Part # A7013-00) 1 2 3 TO LIFT PORT ON MAIN VALVE BANK (FRONT PORT) TO LIFT PORT ON VALVE BANK (REAR PORT) USE 3/8 X 96" HOSE SUPPLIED WITH MAIN FRAME USE 3/8 X 96" HOSE SUPPLIED WITH MAIN FRAME Item Component Part # Description Qt...
Page 44 - SPROCKET DRIVE W ELDMENT
bühler 1500 Bale Carrier 42 Pusher Motor Assembly (Part # A8011-00) 2 5 1 6 7 4 3 8 Item Component Part # Description Qty 1 C7031-00 SPROCKET DRIVE W ELDMENT 1 2 C7030-00 MOTOR 22.2 CU MT WELDT 1 3 C2768-00 SPROCKET ADJUSTING BOLT FRONT 1NC 1 4 967275 BOLT HEX 0.500 NC X 2.00 GR8PL 4 5 84051 NUT HEX...
Page 47 - IL
bühler 1500 Bale Carrier 45 Hydraulic RPU Assembly Schematic (Part # A2400-32) (Optional) B D E T A IL B A N O T E S : 1 ) T H E L A B E L L E D L IN E S I N T H E S C H E M A T IC C O R R E S P O N D W IT H T H E P O R T S IN D E T A IL V IE W S A A N D B . B R A C K E T S R E P R E S E N T T H E P...
Page 48 - NOT GREASE NIPPLE 90 DEGREES
bühler 1500 Bale Carrier 46 RPU Squeeze Cylinder (Part # A2400-35) THE DIRECTION OF CYLINDER EXTENSION 9/16 TEE OPEN END THAT POINTS IN TO ROTATE CYLINDER ROD END TO ROTATE CYLINDER BASE END 9/16 TEE OPEN END 2 1 4 3 5 Item Component Part # Description Qty 1 IN29074 HOSE 3/8 X 60 9/16 SWFJIC 1 2 813...
Page 50 - PILOT CHECK VALVE PC-37
bühler 1500 Bale Carrier 48 Pilot Check Valve Assembly (Part # A2400-37) 3 2 1 7 6 5 4 Item Component Part # Description Qty 1 IN29098 HOSE 3/8 X 14 3/8 FNPT X 9/16 SWFJIC 1 2 29043 ADAPTOR STR 9/16 MJIC X 3/8 MNPT 1 3 22203 PILOT CHECK VALVE PC-37 1 4 29020 CONNECTOR 9/16 MJIC X 1/4 MNPT 1 5 29023 ...
Page 52 - Open-Center Configuration Schematic
bühler 1500 Bale Carrier 50 Open-Center Configuration Schematic A 8 0 0 2 -0 0 T O T R A C T O R C O U P L E R ( E X T E N D ) T O T R A C T O R C O U P L E R ( R E T U R N ) 2 9 1 0 5 2 9 1 0 5 A 7 0 1 1 -0 0 A 7 0 1 0 -0 0 8 1 3 6 6 7
Page 54 - SERIES/PARALLEL VALVE
bühler 1500 Bale Carrier 52 Open-Center Valve (Part # A7016-00) Open-Center Configuration Item Component Part # Description Qty 1 B7010 SERIES/PARALLEL VALVE 1 2 812081 PLUG 3/4 MORB STL 721-FS0-08 3 3 812080 ADAPTOR STR 3/4 MORB X 3/4 MJIC 1 4 811414 ELBOW 90 3/4 MORB X 3/4 MJIC 1 5 813667 TEE RUN ...
Page 57 - Read and understand the safety messages listed in the 1500; For proper operation of the Snubber, power must be supplied
bühler 1500 Bale Carrier 55 APPENDIX C Electrical Assembly WARNING Read and understand the safety messages listed in the 1500 Bale Carrier operator manual. Shut off all power to unit before inspecting, servicing, adjusting or repairing the 1500 Bale Carrier. WARNING For proper operation of the Snubb...
Page 58 - Electrical Schematic; MACHINE HARNESS 1500 BALE CARRIER
bühler 1500 Bale Carrier 56 Electrical Schematic 2b END VIEW CONNECTOR GROUND 12- GREEN POWER 3-RED POWER 3-RED GROUND 12- GREEN 4 5 25 24 11 12 POWER 3-RED OPEN CENTER 5-ORANGE ARM UP 2-TAN PUSHER BACK 7-BROWN LOW SPEED 1-BLACK PUSHER FWD. 6-BLUE ARM DN. 4-PINK 15 AMP FUSE NOTE: VALVE HARNESS (1) T...
Page 59 - WIRE CLAMP PLATE
bühler 1500 Bale Carrier 57 Control Handle Assembly (Part # I20024) Item Component Part # Description Qty 1 INE22105-01 WIRE CLAMP PLATE 1 2 22105 CONTROL HANDLE 1 3 813539 8-32 X 3/8 TRUSS HEAD MACHINE SCREW 4 4 813540 8-32 X 1/2 ROUND HEAD MACHINE SCREW 2 5 814445 ROCKER SWITCH ON/OFF/ON MOMENTARY...
Page 60 - NOTES PAGE
Page 61 - RPU Assembly................................................................................
bühler 1500 Bale Carrier 59 APPENDIX D General Assembly Table of Contents Description Page Carrier Final Assembly…………………..…………………………………………. 60 Carrier Initial Assembly……………………………………………………….……. 62 Tandem Axle Assembly…………………………………………………………. 64 Tandem Axle / 1500………………………………………………………….. 65 Tire Assemb...
Page 66 - AXLE BEAM W ELDMENT
bühler 1500 Bale Carrier 64 Complete Tandem Axle Assembly 1 2 3 4 5 Item Component Part # Description Qty 1 C8005-00 AXLE BEAM W ELDMENT 1 2 984077 NUT HEX JAM 0.500NC GR2 PL 2 3 813547 SETSCREW SQHDCUP 0.500 NC 2 4 C2407-00 TANDEM AXLE / 1500 LOCATOR WELDMENT 2 5 B2400-14 AXLE ASSEMBLY 2
Page 67 - TANDEM AXLE 1500 / HUB ASSEMBLY
bühler 1500 Bale Carrier 65 Tandem Axle / 1500 (A2400-14) 1 2 Item Component Part # Description Qty 1 B2700-03 TIRE ASSEMBLY 1500 / 2500 BALE CARRIER 2 2 B2400-14 TANDEM AXLE 1500 / HUB ASSEMBLY 1
Page 68 - TIRE 12.5 X 15FI 12 PLY RANGE F FARM HW Y TIRE
bühler 1500 Bale Carrier 66 Tire Assembly (Part # B2700-03) 2 3 1 Item Component Part # Description Qty 1 813655 15 X 10lb X 6 BOLT P65 RIM 4 2 813656 TR-416-MS VALVE STEM WITH CAP 4 3 813657 TIRE 12.5 X 15FI 12 PLY RANGE F FARM HW Y TIRE 4
Page 69 - TANDEM AXLE 1500 WELDMENT
bühler 1500 Bale Carrier 67 Tandem Axle Assembly (Part # B2400-14) 6 5 4 3 2 1 8 7 7 Item Component Part # Description Qty 1 C2406-00 TANDEM AXLE 1500 WELDMENT 1 2 C2339-00 HUB ASSEMBLY 2 3 813649 DUST SHIELD 2 4 81206 3/16" X 1-1/2 " COTTER PIN BLACK 2 5 813673 NUT CASTLE 1.00 NF 2 6 813650...
Page 70 - BOLT WHEEL HUB
bühler 1500 Bale Carrier 68 Hub Assembly (Part # C2339-00) 4 3 5 1 2 Item Component Part # Description Qty 1 813652 6 BOLT WHEEL HUB 1 2 967205 BEARING CONE OUTER 1 3 967208 BEARING CONE INNER 1 4 967204 OIL SEAL SAE-30 1 5 813653 9/16" HUB BOLT 6
Page 72 - BALE RETAINER W ELDT
bühler 1500 Bale Carrier 70 Bale Stop Bundle (Part # A8003-00) 4 3 2 3 1 Item Component Part # Description Qty 1 C8009-00 BALE RETAINER W ELDT 1 2 84048 WASHER 0.500 FLAT SAE BS PL 2 3 84277 BOLT HEX 0.500 NC X 1.50 GR5 PL 2 4 812364 NUT LOCK (STEEL) 0.500 NC GRBPL 2
Page 73 - ROLLER / CHAIN GUIDE
bühler 1500 Bale Carrier 71 Roller / Chain Guide Assembly (Part # A7008-00) 2 1 1 Item Component Part # Description Qty 1 813645 BEARING / 6205LLU/25.4/3E 2 2 INE7037-00 ROLLER / CHAIN GUIDE 1
Page 75 - LIFT ARM RIGHT BALE
bühler 1500 Bale Carrier 73 Fixed Pick Up Arm Assembly RH Side (Part # A2300-87) Item Component Part # Description Qty 1 811795 BOLT HEX 0.375 NC X 2.00 GR5 PL 1 2 812087 BOLT HEX 0.625 NC X 6.00 GR8 PL 4 3 812363 NUT LOCK (STEEL) 0.375 NC GR8 PL 3 4 812364 NUT LOCK (STEEL) 0.500 NC GR5 PL 1 5 81350...
Page 77 - BALE DEFLECTOR RH MAIN FRAME
bühler 1500 Bale Carrier 75 Bale Deflector Assembly RH (Part # A2400-16) (Optional) Item Component Part # Description Qty 1 C2451-00 BALE DEFLECTOR RH MAIN FRAME 1 2 E2453-00 SKID COVER RH UHMW POLY 1 3 81914 BOLT CARR 0.375 NC X 1.00 GR5PL 9 4 81593 WASHER 0.375 LOCK PL 9 5 813507 NUT HEX 0.375 NC ...
Page 81 - Buhler Manufacturing; a partnership”; CANADIAN WAREHOUSES
Buhler Manufacturing “ a partnership” 1260 Clarence Avenue Winnipeg, Manitoba R3T 1T2 Ph.: (204) 661-8711 Fax: (204) 654-2503 Toll Free: 888-524-1003 E-mail: [email protected] www.buhler.com Printed in U.S.A. Inland Division 1260 Clarence Avenue Winnipeg, Manitoba R3T 1T2 Ph.: (204) 661-8711 Fax: (204...
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