Buhler 535 - Manual

Buhler 535

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Table of Contents:

  • Page 2 – To the Owner; Improvements; Foreword
  • Page 4 – Operator’s Manual - Contents
  • Page 6 – Section 1 Contents - Safety Information
  • Page 7 – Tractor Statement of Use; PLEASE FOLLOW YOUR OPERATOR’S MANUAL.; Introduction to this manual; BEFORE; operating the tractor.
  • Page 8 – Personal Safety; and those working with you. Please take the time to read them.; OPERATOR AND OTHERS FROM ACCIDENT INVOLVEMENT.; Machine Safety; Additional precautionary statements; Precautionary Statements
  • Page 9 – Safety; Don’t become a statistic or victim.; The Tractor
  • Page 10 – Operating the Tractor
  • Page 11 – Operating the PTO
  • Page 12 – Servicing the Tractor
  • Page 14 – Safety Labels
  • Page 15 – WARNING; WARNING; CONTENTS UNDER PRESSURE; WARNING; ENGAGE PARK BRAKE; CAUTION; PROTECTIVE STRUCTURE; at the rear of the tractor.
  • Page 16 – This instructional seat; IMPORTANT; CLUTCH PEDAL MUST BE; radiator under the engine side shields; right hand window
  • Page 17 – Additional Safety Items; Articulation Locks; NOTE: It may be necessary to start the engine and; Emergency Exit
  • Page 18 – ROPS Maintenance and Inspection; IMPORTANT: Do not try to weld or straighten the; Safety Cab
  • Page 20 – Section 2 Contents - General Information; Section 2 - General Information
  • Page 21 – Overall Description; Tractor Orientation
  • Page 22 – NOTE: Tractor identification data must be supplied; Vehicle Identification Plate; Tractor Identification Data
  • Page 23 – Engine Identification; engine; Transmission Identification; Synchromesh Transmission (12 x 4 Synchronized)
  • Page 24 – CAT TA22 Powershift Transmission; Front & Rear Axle Identification; NOTE: Make a copy of the information recorded in the
  • Page 25 – Engine Side Covers; DANGER: NEVER ATTEMPT TO START THE TRACTOR; Battery Cover; WARNING: INSTALL ALL PROTECTIVE SHIELDS; Protective Shielding
  • Page 27 – Towing The Tractor; from the drawbar or; Towing the Tractor
  • Page 28 – Transporting; Transporting the Tractor
  • Page 30 – Section 3 Contents - Operation; Section 3 - Operation; Contents; 07 Powershift Transmission Operation 3-59
  • Page 31 – Introduction
  • Page 32 – . Always disconnect; Precautions: Battery Charging; Welding & Battery Charging
  • Page 33 – UNLOCK; LOCK; The Cab; Entering the Cab; Cab Features
  • Page 34 – To open the window, pull the handle back and push
  • Page 35 – Cab Features - Seating; Operator’s seat; NOTE: Before operating the tractor, it is important to; Seat Belt; WARNING: THIS TRACTOR IS EQUIPPED WITH A
  • Page 36 – Standard Seat; Adjust the seat using the following procedures:
  • Page 37 – Dampener Adjustment
  • Page 38 – Deluxe Seat; Pull out for access .
  • Page 41 – Cab Controls & Instruments; Controls and Instruments Overview; WARNING: DO NOT OPERATE THE TRACTOR UNTIL; Forward Operator Controls
  • Page 43 – Synchromesh transmission with optional
  • Page 44 – with Manual Hydraulics; Powershift transmission with optional
  • Page 45 – Steering Wheel and Column; Steering Wheel Tilt Control; CAUTION: THE PARKING BRAKE MUST BE
  • Page 46 – IMPORTANT: Do not release the decelerator before
  • Page 47 – Forward Operator Control Console; Ignition Switch; Position A; - Engine and electrical equipment “OFF”; Position C; - Warning lights and instruments “ON .”; Position D; - Starter motor operates; Engine Shut Down Override Switch
  • Page 48 – Master Light Switch; Hazard Warning Light Switch; Ether Cold Start Button
  • Page 49 – Overhead Controls; Front Windshield Wiper/Washer Switch; Press the switch to operate the screen washer .
  • Page 50 – Climate Controls; Heater
  • Page 51 – IMPORTANT: Always turn the air conditioner off when; Pressurizer Vents; NOTE: To provide a wider view, the mirror has a; Console Light
  • Page 52 – - Key switched 2 volt power source protected
  • Page 53 – Dome Lights; Position A; - On when the door is open; Position B
  • Page 54 – Electronic Instrument Cluster - EIC; Electronic Instrument Cluster; The EIC is divided into the following areas:
  • Page 55 – Audible Alarm; • when the ignition is first switched on .; Automatic Engine Shut Down
  • Page 56 – Indicator, Warning Lamps and Audible Alarm; The status lamps/audible alarm function as follows:; Trailer 1 Turn Signal
  • Page 58 – Transmission Oil Pressure; Stop the engine and investigate the cause .; Transmission Filter
  • Page 59 – For future expansion/accessories
  • Page 61 – Fuel Level; NOTE: This feature only operates when the ignition; Battery Volts; • Engine hours accumulated (actual time)
  • Page 62 – The top LCD provides a display of the gear selected .; NOTE: A tractor equipped with synchromesh; Engine Speed Display; The engine LCD registers in increments of 0 RPM .
  • Page 64 – The EIC maintains four brightness settings:
  • Page 66 – Selectable Display Information
  • Page 68 – Distance Measurement; Fuel Per Hour
  • Page 69 – Fault Codes; Viewing Fault Codes
  • Page 70 – EIC Calibration; Calibration; Calibration Screen
  • Page 71 – Slip percent threshold
  • Page 72 – Setting the area preset
  • Page 73 – Entering Wheel speed calibration (Mode 20); A 100 meter (328 ft) track is required to perform; . Stop the tractor 0 m before the start line .
  • Page 74 – calibration . The TPM will display “DIST CAL 3” .; Distance check; . Select a low gear and drive the tractor forward .
  • Page 75 – Right Side Console Controls; NOTE: The control lever may only be moved to the
  • Page 76 – Cruise Control Operation; Note: See “Remote Control Valve Operation” on page; Lockout Levers - Manual
  • Page 77 – See page 3-77 for details of
  • Page 78 – Note: See “Remote Electro-hydraulic Control Valves”
  • Page 79 – Tractor Start-up and Engine Operation; Tractor Start-Up and Engine Operation; Prestart Inspection
  • Page 80 – Cold-Weather Starting; Cold Weather Starting
  • Page 82 – Connection Procedure; connected in parallel. Each battery having 950 CCA; Tractor Boosting; Tractor Boosting Procedure
  • Page 83 – Tractor Operation; Hand Throttle Control Lever; Setting; - Move the throttle handle higher than the
  • Page 84 – Alternate Engine Speed Overrun; IMPORTANT: Loads placed on the engine while roading
  • Page 85 – Stopping the Tractor; IMPORTANT: If the engine has overheated, allow it
  • Page 86 – Synchromesh Transmission Operation; IMPORTANT: Engage the clutch at a low throttle; Transmission Operation
  • Page 87 – L H; IMPORTANT: It is recommended that shifting gears; Range shift pattern
  • Page 88 – Transmission Shifting
  • Page 89 – IMPORTANT: Shifting the transmission at low throttle
  • Page 90 – CAT TA22 Powershift Transmission Operation
  • Page 91 – • Ensure transmission bumpshift lever is in neutral .
  • Page 92 – ATTENTION: Selected Gear will match the Operator
  • Page 95 – CAUTION: DO NOT USE THE DIFFERENTIAL LOCK
  • Page 96 – Drawbar Assembly; Drawbar Operation; Automatic Hitch Pin
  • Page 97 – IMPORTANT: Loads on the drawbar increase greatly
  • Page 98 – • Hook equipment to the drawbar only .; CAUTION: WHEN TOWING LOADS OR IMPLEMENTS
  • Page 99 – External lighting; External Lighting
  • Page 100 – Trailer Socket; The pins in the socket are identified as follows:; by a 20 amp fuse)
  • Page 101 – Hydraulic System Overview; Hydraulic System; Hydraulic Quick Couplers
  • Page 102 – Hydraulic System Schematic Diagram
  • Page 103 – Hydraulic Operation - Manual; Remote Control Valve Operation - Manual; NOTE: Tractors with manual hydraulics are fitted with
  • Page 104 – Lockout Levers
  • Page 105 – IMPORTANT: When shutting off hydraulically driven
  • Page 106 – Hydraulic Flow Controls - Manual; NOTE: For tractors equipped with six remote valves,
  • Page 107 – NOTE: The factory pressure release detent setting is
  • Page 108 – Bleeding Remote Cylinders
  • Page 109 – to 6 Section
  • Page 111 – Remote Control Valve Operation -; WARNING: HYDRAULIC OIL ESCAPING UNDER
  • Page 112 – Electro-Hydraulic Remote Control Valves; NOTE: The total system flow is not available to operate
  • Page 113 – NOTE: Do not hold the lever in the fully extend or; Engagement Switch
  • Page 114 – Manual-Programmable Operation; Manual Operation
  • Page 119 – Hydraulic Motor Application; use a hydraulic motor; Operating remote equipment simultaneously
  • Page 120 – Wheels, Tires and Articulation Blocks; Wheel Installation; Wheel Installation - Single
  • Page 121 – Standard and Row Crop Drum Style Dual Wheels; ARE EXTREMELY HEAVY AND WILL EASILY TIP; Wheel Installation - Dual; Dual Wheel configuration
  • Page 122 – Standard Drum-Style Triple Wheels; DANGER: THE DRUM-STYLE DUAL AND TRIPLE; Wheel Installation - Triple
  • Page 123 – Triple Wheel Configuration
  • Page 124 – Tire Selection; Tire Size
  • Page 125 – IMPORTANT: Install the proper articulation blocks on; Articulation Blocks
  • Page 127 – Ballasting; Basic Rules of Thumb for Ballasting
  • Page 128 – DANGER: MAKE SURE THE ASSISTANT IS CLEAR OF; . Excessive wheel spin; Too Much Ballast; . Increased drivetrain load and power operating cost; Rolling Resistance; Revolutions of Wheel
  • Page 129 – Tractor Weight Distribution; Calculation of Ballast; Shipping Weight and Fore/Aft Ratio
  • Page 130 – NOTE: The above example is not an exact shipping; Operating Weight and Fore/Aft Ratio; Model
  • Page 131 – Ballasting Weights; Front weights
  • Page 134 – Section 4 Contents - Lubrication & Maintenance
  • Page 135 – General Information; • Wheel hardware for tightness .; NOTE: Dispose of used filters and fluids properly.; IMPORTANT: Items listed in the first 50–hour check
  • Page 137 – Adding Diesel Fuel; To add fuel to the tractor, follow the steps below:; Fueling the Tractor
  • Page 138 – Engine Access; IMPORTANT: After performing work on the tractor,; Battery Access; . Disconnect the gas strut from the hood panel .; Inspection Access
  • Page 139 – Lubrication & Maintenance Chart; Lubrication and Maintenance Chart
  • Page 141 – Every 10 Hours; Operation 1; Clean the Front Grille, Hydraulic Cooler, Transmission; Every 10 Hours or Daily
  • Page 142 – Operation 2; Check the Engine Coolant Level
  • Page 143 – IMPORTANT: Failure to maintain DCA4 in the cooling
  • Page 144 – Check the Fan/Water Pump Belt Tension; Operation 4; Check the Tension on Alternator/A/C Compressor Belt; Figure F4-24 shows the correct routing of the belts .
  • Page 145 – IMPORTANT: Never operate the engine with the oil; Operation 6
  • Page 146 – Operation 7; Drain the Auxiliary Fuel Filter (Optional); Operation 8; Check the Hydraulic Oil Level
  • Page 149 – Lubricate the Front Steering Cylinder Pins
  • Page 151 – Every 10 Hours or daily; Air Intake Piping / Charge Air piping
  • Page 152 – Every 50 Hours
  • Page 157 – on
  • Page 158 – Clean the Transmission Breather (CAT TA22 only); Clean the breather in clean, nonflammable solvent .; Check the Air-Conditioner Drain Hoses
  • Page 161 – Start the engine and check for leaks at the filter .
  • Page 164 – Clean the Engine Air Precleaner
  • Page 165 – Clean the Hydraulic Suction Screen
  • Page 170 – Change the Transmission Oil; warm up the transmission oil . Remove the drain plug; Clean the Transmission Suction Screen; transmission housing and clean with a none flammable
  • Page 171 – IMPORTANT: When servicing the air cleaner, wear a
  • Page 172 – your Buhler Versatile dealer.
  • Page 176 – IMPORTANT: The 1407 Twindisc powershift; Synchromesh Transmission Only
  • Page 181 – Flushing the Cooling System
  • Page 183 – Change the Engine Air Cleaner Outer Element; Indicated by Warning Light
  • Page 185 – As Required
  • Page 186 – Extremity Lights
  • Page 188 – Right Console Light
  • Page 189 – Rear Deck Panel Covers Removal
  • Page 190 – Changing Fuses and Relays
  • Page 192 – Check the Windshield Washer Fluid
  • Page 193 – Tighten the ether canister hand tight only .
  • Page 194 – Drain the Fuel Tanks
  • Page 195 – Storing; Removal from Storage
  • Page 196 – Section 5 Contents - Troubleshooting; Section 5 - Troubleshooting
  • Page 197 – Engine; Problem
  • Page 199 – Excessive fuel
  • Page 200 – Synchromesh Transmission; Tractor does not move
  • Page 201 – Transmission; 407 Twindisc Powershift Transmission; Correction; Low Transmission Oil Pressure Warning; Fault code
  • Page 203 – Electrical System
  • Page 204 – Tractor runs for a short
  • Page 207 – Park brake inoperative; Possible Cause; Brake System
  • Page 208 – Cab
  • Page 209 – Tractor rides rough; Operation
  • Page 210 – Key to
  • Page 216 – Section 6 Contents - Specifications; Section 6 - Specifications
  • Page 217 – General Dimensions / Overall Height; General Dimensions
  • Page 218 – Overall Widths / Wheel tread Width; Overall Widths
  • Page 219 – Turning Geometry; Turnaround Diameter; Maximum Tractor Weight; Model Recommended Operating Weight lbs .; Tractor Shipping Weight; Table Info; Totals; A . Base Tractor Weight
  • Page 221 – result of adding the kit on the front and rear axle .; Total Weight of Kit
  • Page 222 – D . Optional Transmission and Axle Weights; Powershift Transmission; High Flow
  • Page 223 – Air Intake
  • Page 224 – Fuel System - Cooling System; Fuel System
  • Page 226 – Drivelines
  • Page 227 – Hydraulic System - Drawbar - Brake System
  • Page 228 – Steering System - electrical System
  • Page 229 – Capacities; Air Conditioning & heating System - Capacities
  • Page 231 – Speed Chart; Speed charts
  • Page 232 – Tire Load and Inflation Tables
  • Page 234 – Part Numbers For High Usage Items; Component; Replacement Bulbs; High Usage Items
  • Page 235 – Optional Equipment
  • Page 236 – Hardware Torque Values - Metric; Check the tightness of hardware periodically .; NOTE: A torque wrench is necessary to properly; Minimum hardware tightening torques; Metric hardware and locknuts; Hex Nuts and Locknuts
  • Page 237 – Hardware Torque Values - Inch; Inch hardware and locknuts; Locknuts
  • Page 238 – Index
  • Page 241 – California; Proposition 65 Warning
  • Page 242 – Dealer Copy; Delivery Report; Deliver Report - Dealer Copy
  • Page 244 – Customer Copy; Deliver Report - Customer Copy
  • Page 246 – First 50 hour Service; Check and adjust, as required; Service Performed; Tractor Serial No .; First 50 Hour Service - Dealer Copy
  • Page 248 – First 50 Hour Service - Customer Copy
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89002109 12/2007

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Summary

Page 2 - To the Owner; Improvements; Foreword

435/485/535 To the Owner This manual contains information concerning the operation, adjustment, and maintenance of Buhler Versatile 4WD tractors. You have purchased a dependable machine. With only proper care and operation can you expect to receive the performance and long service built into this tr...

Page 4 - Operator’s Manual - Contents

435/485/535 1-3 Operator’s Manual - Contents Section 1 - Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5Section 2 - General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1Sectio...

Page 6 - Section 1 Contents - Safety Information

Section 1 Contents - Safety Information Section 1 - Safety Contents Introduction to the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 Tractor Statement of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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