Buhler 2596 - Manuals - manualsarea.com

Page 2 - PRINTED IN CANADA; WARRANTY REGISTRATION AND POLICY; Any labor subject to warranty; must; be authorized by Buhler Manufacturing. The labor

PRINTED IN CANADA WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted for a period of twelve (12) months from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications....

Page 3 - bühler; Allied Front-End Loader

bühler Allied Front-End Loader - 1 - P4094 2595 & 2596 OPERATOR’S AND PARTS MANUAL Table of Contents Description Page Registration and Policy Loader Specifications .......................................................................................... 2 Introduction Terminology .................

Page 5 - Specification Chart

bühler Allied Front-End Loader - 3 - P4094 Specification Chart NOTE: Specifications are subject to change without notice or obligation. Item Description 2595/2596 REG 2595/2596 TSL 2595S/2596S REG 2595S/2596S TSL A Maximum lift height to pivot pin [in/cm] 145/368 145/368 142/361 142/361 B Maximum li...

Page 6 - INTRODUCTION; tractor manual

bühler Allied Front-End Loader - 4 - P4094 INTRODUCTION This manual has been provided as information regarding the specifications, safe operation and maintenance of your agricultural front-end loader. Read and understand this manual and the tractor manual prior to operating to obtain the best use of...

Page 7 - Serial Decal Location:; The serial decal is located on the inside left arm of the loader; Serial Number; The; be; Buhler Manufacturing

bühler Allied Front-End Loader - 5 - P4094 Serial Decal Location: The serial decal is located on the inside left arm of the loader joint plate. Please record the serial number in the space provided for future reference. The serial decal will provide the model and date of manufacture of the loader an...

Page 8 - SAFETY; Operate the loader while seated in the tractor seat only.

bühler Allied Front-End Loader - 6 - P4094 SAFETY Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate the loader properly. It is your responsibility to inform subsequent operators and owners of...

Page 9 - CAUTION; injury. It may also be used to alert against unsafe practices.

bühler Allied Front-End Loader - 7 - P4094 Safety Decals: Safety Decal Location illustrates the approximate location and detail of safety decals. To install safety decals ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the small...

Page 12 - PRE – OPERATION; Tractor Manual; Tractor Manual

bühler Allied Front-End Loader - 10 - P4094 PRE – OPERATION WARNING The tractor must be equipped with an approved Roll over Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over. CAUTION Maximum rated loader capacity may exceed tractor rati...

Page 13 - OPERATION; The following section provides general

bühler Allied Front-End Loader - 11 - P4094 OPERATION General Operating Notes: The following section provides general information that can be applied towards your specific application. Ensure that you’ve read and understood this manual and your Tractor Manual . Observe all safety precautions and fol...

Page 14 - Lower and dump heavy loads slowly by feathering.

bühler Allied Front-End Loader - 12 - P4094 All Buhler - Allied hydraulic valves are self-centering and return to neutral from all positions except float. The float or detent spool is only to be used on the boom circuit. This position allows the oil to freely flow through the valve so the lift cylin...

Page 15 - Carry the load no; Backfilling or Scraping:

bühler Allied Front-End Loader - 13 - P4094 Minimize turning angle and length of run between pile and trailer to increase loading efficiency. Also, place load evenly or centered in the attachment. WARNING Carry the load no higher than necessary to clear the terrain. Turn and brake slowly. Always be ...

Page 17 - Handling bales and pallets:; Do not operate A – Frame for bales without the stabilizers.

bühler Allied Front-End Loader - 15 - P4094 Handling bales and pallets: For safe handling of bales and pallets please follow procedures below: WARNING Do not operate A – Frame for bales without the stabilizers. With a single spear, enter one of the ends of the bale and drive the spear horizontally i...

Page 18 - The TSL loader is highly

bühler Allied Front-End Loader - 16 - P4094 When loading bales onto a trailer, park trailer in close proximity to minimize turning angle and length of travel to increase loading efficiency. As you lift the bale using the regular loader, it is recommended to feather the valve to allow bucket cylinder...

Page 19 - Manure tine

bühler Allied Front-End Loader - 17 - P4094 Grapple: The grapple is designed to safely prevent loads (bales, silage) from falling out of the bucket. (Refer to pictorial below for options listed) WARNING Travel at low speeds. Carry loads as low as possible. Avoid sharp turns and uneven terrain. Manur...

Page 20 - INSTALLING / REMOVING LOADER; Prior to initial mounting, cycle loader cylinders to; Verify front and side clearances during installation to

bühler Allied Front-End Loader - 18 - P4094 INSTALLING / REMOVING LOADER Installing: CAUTION Prior to initial mounting, cycle loader cylinders to displace air. This ensures the loader will remain in the storage position and operate consistently. 1. Position the tractor centrally and parallel to the ...

Page 21 - Shut tractor off and store parking stands within loader; A bucket or other suitable attachment must be attached

bühler Allied Front-End Loader - 19 - P4094 5. With the tractor in neutral, continue to retract the lift cylinders and extend the bucket cylinders to rotate the upright back against the lock pin stops. Shut the tractor off and set park brake. 6. Install both upright attachment pins and secure with h...

Page 24 - LUBRICATION

bühler Allied Front-End Loader - 22 - P4094 LUBRICATION Lubricate loader bushings and pivots every eight hours of average operation with high-grade grease. For grease fitting locations see illustration below. Select grease based on the expected outside temperature range. Lithium, Molybdenum and synt...

Page 25 - MAINTENANCE; Lift

bühler Allied Front-End Loader - 23 - P4094 MAINTENANCE General Inspection: CAUTION Lower attachment and loader to ground, place all controls in neutral, stop engine, set parking brake and remove ignition key before inspecting, servicing, adjusting or repairing loader. WARNING Relieve hydraulic pres...

Page 27 - Escaping fluid under pressure can; Never operate the loader with frayed or damaged hoses

bühler Allied Front-End Loader - 25 - P4094 Hydraulics: WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Before repairing, adjusting, or disconnecting lines, be sure to relieve all pressure. Before applying pressure to the system...

Page 28 - Shut tractor down and relieve oil pressure in system by; Never use grease to lubricate valve components where

bühler Allied Front-End Loader - 26 - P4094 A yearly inspection of the valve is recommended. However the maintenance intervals on the valve depends on the surrounding environment or if valve spools become stiff. Where temperatures fluctuate from one extreme to another or exposed to high salt the int...

Page 30 - TSL GENERAL NOTE AND INSTRUCTIONS; true self leveling system; If the loader is raised with the; oil from the bucket piston side will be bypassed at; If the loader is lowered with the bucket; oil from the bucket shaft side will be bypassed at high

bühler Allied Front-End Loader - 28 - P4094 TSL GENERAL NOTE AND INSTRUCTIONS 1. The true self leveling system (TSL) utilizes mechanical linkages to maintain bucket level while raising and lowering. The pivot plate weldment, leveling tubes and linkages have been developed to ensure that the bucket r...

Page 31 - Problem

bühler Allied Front-End Loader - 29 - P4094 TROUBLE SHOOTING Problem Loader slow and/or will not dump. Loader chatters or vibrates when raising and lowering. Excessive movement at pivots. Pump noisy. Oil leaks. Possible Cause Quick couplers leaking Hydraulic oil too heavy. Oil filter plugged. Hydrau...

Page 32 - Trouble Shooting Continued

bühler Allied Front-End Loader - 30 - P4094 Trouble Shooting Continued Problem Insufficient lift capacity. Slow leak down. Excessive wear on bottom oil bucket and wear pads. Hydraulic cylinders inoperative. Pump operating continually on closed center tractor hydraulics system. Loader lift and bucket...

Page 33 - PARTS APPENDIX; Description Page

bühler Allied Front-End Loader - 31 - P4094 PARTS APPENDIX Description Page 2595 – 2595 S – 2596 – 2596 S Main Frame Assembly ............................................................................... 32 Hydraulic Plumbing ...........................................................................

Page 34 - Main Frame Assembly

bühler Allied Front-End Loader - 32 - P4094 2595 – 2595 S – 2596 – 2596 S Main Frame Assembly

Page 35 - Description

bühler Allied Front-End Loader - 33 - P4094 2595 – 2595 S – 2596 – 2596 S Main Frame Assembly Item Part No. Description 2595 2595 S 2596 2596 S 1 25050 2595 Main Frame Weldment 1 - - - 1 25051 2595 S Main Frame Weldment - 1 - - 1 25054 2596 Main Frame Weldment - - 1 - 1 25055 2596 S Main Frame Weldm...

Page 36 - Hydraulic Plumbing Assembly

bühler Allied Front-End Loader - 34 - P4094 2595 – 2595 S – 2596 – 2596 S Hydraulic Plumbing Assembly

Page 43 - Maximum pressure – 3000 psi

bühler Allied Front-End Loader - 41 - P4094 2595 & 2596 Cylinder Assembly NOTES: 1. Bucket cylinder shown 2. All cylinder seals are contained in corresponding seal kit. 3. Refer to page 44 for prevailing torque for locknuts. CAUTION Maximum pressure – 3000 psi Bucket Cylinders Regular TSL Lift C...

Page 44 - Item Part; Manifold

bühler Allied Front-End Loader - 42 - P4094 True Self Leveling Manifold (2595): Notes: 1. Additional hardware supplied to suit 2795 installation. 2. Torque all fittings and hoses prior to operating loader. Ensure hoses do not rub or pinch during loader operation. Ty-rap (item 13) supplied; use as re...

Page 46 - Hydraulic Fitting Torques:

bühler Allied Front-End Loader - 44 - P4094 Hydraulic Fitting Torques: (ft-lbs) (NM) (ft-lbs) (NM) -04 7/16-20 14-16 20-22 10-11 13-15 -05 1/2-20 18-20 24-27 13-15 18-20 -06 9/16-18 24-26 33-35 17-19 23-26 -08 3/4-16 50-60 68-78 34-38 47-52 -10 7/8-14 72-80 98-110 50-56 69-76 -12 1-1/16-12 125-135 1...

Page 48 - a partnership”; CANADIAN WAREHOUSES

Buhler Manufacturing “ a partnership” 1201 Regent Ave. W. Winnipeg, MB. R2C 3B2 Ph.: (204) 661-8711 Fax: (204) 654-2503 www.buhler.com Printed in Canada Allied Division 1201 Regent Ave. W. Box 1003 Winnipeg, MB R2C 3B2 Ph.: (204) 661-8711 Fax: (204) 654-2503 Farm King Division 301 Mountain Street S....