Page 2 - DANGER; IMPORTANT SAFETY; WARNINGS; WARNING
1 WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY ...
Page 3 - TABLE OF CONTENTS
2 General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation and LP Cylinder Specifications and Safe Use. . . . . . . . . . . . . . 4–6 Connecting LP Cylinder and Hose / Regulator to Grill . . . . . . . . . . . . . . . . 6–7 Leak Testi...
Page 4 - USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.; GENERAL WARNINGS
3 WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metalsmoking box to contain ash and prevent fires. • Leak test all connections before first use, even if grill was purchased fully...
Page 5 - LP GAS CYLINDER; INSTALLATION INFORMATION:
4 WARNING WARNING LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL) The LP cylinder is available for purchase at the same location the grill was purchased. The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must have a 20 lb. (9.1 kg) capacity incorporating a Type 1 c...
Page 6 - CYLINDER SPECIFICATIONS:
5 The cylinder must also be equipped with: • A shut-off valve terminating in a Type 1 gas cylinder valve outlet. • A Type 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut-off valve. • A safety relief devi...
Page 7 - REGULATOR RESETTING PROCEDURE
FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can cre...
Page 8 - CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER; CONNECTING HOSE AND REGULATOR
7 WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on"Leak Testing" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel sup...
Page 9 - WHEN TO PERFORM A LEAK TEST:
LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use...
Page 11 - LIGHTING INSTRUCTIONS:; LIGHTING THE MAIN BURNERS:
LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the "OFF&...
Page 12 - TURNING OFF THE GRILL:
LIGHTING THE SIDE BURNER: 1. Open lid before lighting side burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn side burner control knob to the "HIGH" position. 4. Press the electronic igniter on the main control panel and hold for 3 – 5 seconds to light burne...
Page 14 - USING OTHER FEATURES OF THE GRILL:
ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Donot use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. • ...
Page 15 - GRILL COOKING TIPS; CLEANLINESS; HELPFUL HINTS; PROPER CARE & MAINTENANCE
14 GRILL COOKING TIPS CLEANLINESS • Always wash hands thoroughly with soap and hot water prior to handling food and after handling rawmeat, uncooked poultry or seafood. • When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash theplatter thoroughly with so...
Page 16 - BURNER ASSEMBLY/MAINTENANCE; CLEANING AND MAINTENANCE:
15 BURNER ASSEMBLY/MAINTENANCE • Although your burners are constructed of cast-iron, they may corrode as a result of the extreme heat andacids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs ofcorrosion damage. If found, replace the burner. • DO NOT obst...
Page 17 - Transporting and Storage:; BEFORE STORING YOUR GRILL:; COOKING GRILLS
16 Transporting and Storage: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder valve is shut off. After moving the grill check that all gas connectionsare free of leaks. Refer to instructions for Leak Testing. • DO NOT store a spare LP gas cyl...
Page 18 - TROUBLE SHOOTING; Burner will not light
17 TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level.2. Bad electrode spark. Check to see if the grill will match light.Electrode or collector may need adjustment. 3. Burner may not be properly seated.4. Burner may be obstructed.5. The cylinder valve may be closed.6. Regulat...
Page 19 - FREQUENTLY ASKED QUESTIONS
18 Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, arelisted on a silver label found on the back of the grill or on the grill body side, under the side shelf. These questions and answers are for your general knowledge, and may not be applicabl...
Page 21 - PARTS BAG CONTENTS; PARTS LIST
20 PARTS BAG CONTENTS 1 Screwdriver 1 Hex Nut Wrench 1 AA/1.5V Alkaline Battery 4 M4 X 10mm Bolts 14 M6 X 15mm Bolts 12 M6 X 50mm Bolts 4 M6 Washers 4 M4 Washers 4 M6 Nuts 2 M6 X 12mm Bolts Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation ...
Page 22 - ASSEMBLY INSTRUCTIONS; READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY
21 ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this ProSeries TM 4415 Gas Grill: • Flathead Screw...
Page 28 - Warning: Never use your grill
Step 14 Attach side burner to right side ofcart frame assembly. Insert four M6 X 15mm round head boltshalfway into cart frame assembly. Step 15 Place side burner keyholes overbolts and slide toward bottom ofgrill, then tighten securely. Fastenside burner front panel to grill bodywith two M4 X 10mm r...
Page 32 - WARRANTY
WARRANTY ©2005 The Brinkmann Corporation Dallas, Texas 75244 U.S.A www.brinkmann.net 140-4415-310/05, 12/06 Owner’s Manual for Model 810-4415-3 FOR GRILL REPLACEMENT PARTS, COVERS & ACCESSORIES, PLEASE VISIT US ONLINE AT www.grillpartsonline.com The Brinkmann Corporation warrants to the original...