Page 2 - DANGER; IMPORTANT SAFETY; WARNINGS; WARNING
1 WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY ...
Page 3 - TABLE OF CONTENTS
2 General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation and LP Cylinder Specifications and Safe Use. . . . . . . . . . . . . . 4–6 Connecting LP Cylinder and Hose / Regulator to Grill . . . . . . . . . . . . . . . . 6–7 Leak Testi...
Page 4 - USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.; GENERAL WARNINGS
3 WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and aftereach tank refill. • Never check for leaks using a match or op...
Page 5 - LP GAS CYLINDER; INSTALLATION INFORMATION:
4 WARNING WARNING LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL) The LP cylinder is available for purchase at the same location the grill was purchased. The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must havea 20 lb. (9.1 kg) capacity incorporating a Type 1 cy...
Page 6 - CYLINDER SPECIFICATIONS:
5 The cylinder must also be equipped with: • A shut-off valve terminating in a Type 1 gas cylinder valve outlet. • A Type 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut-off valve. • A safety relief devi...
Page 7 - REGULATOR RESETTING PROCEDURE
FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can cre...
Page 8 - CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER; CONNECTING HOSE AND REGULATOR
7 WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on"Leak Testing" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel sup...
Page 9 - WHEN TO PERFORM A LEAK TEST:
LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use...
Page 11 - LIGHTING INSTRUCTIONS:; LIGHTING THE MAIN BURNERS:
LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the "OFF&...
Page 12 - LIGHTING THE SIDE BURNER:
LIGHTING THE ROTISSERIE BURNER: 1. Open grill hood before lighting rotisserie burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn the control knob of that burner to the "HIGH" position. Continue to push in control knob while pressingelectronic igniter for 3 –...
Page 13 - MATCH LIGHTING THE SIDE BURNER:; TURNING OFF THE GRILL:
12 MATCH LIGHTING THE SIDE BURNER: 1. Open the lid to the side burner before lighting. 2. Make sure control knob is in the "OFF" position. 3. Strike and carefully place a match approximately 1/2" (1 to 2 cm) from the burner. 4. Turn the side burner control knob to the "HIGH" posi...
Page 15 - USING OTHER FEATURES OF THE GRILL:
ROTISSERIE COOKING: • This grill has pre-drilled mounting holes for a rotisserie (rotisserie may or may not be included withyour grill depending on the model purchased). Do not use a rotisserie not specifically manufacturedfor this grill. • Read and follow all warnings and instructions in the owner’...
Page 16 - GRILL COOKING TIPS; CLEANLINESS; HELPFUL HINTS; PROPER CARE & MAINTENANCE
15 GRILL COOKING TIPS CLEANLINESS • Always wash hands thoroughly with soap and hot water prior to handling food and after handling rawmeat, uncooked poultry or seafood. • When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash theplatter thoroughly with so...
Page 17 - BURNER ASSEMBLY/MAINTENANCE; CLEANING AND MAINTENANCE:; PROPER BURNER OPERATION
BURNER ASSEMBLY/MAINTENANCE • Although your burners are constructed of brass, they may corrode as a result of the extreme heat andacids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs ofcorrosion damage. If found, replace the burner. • DO NOT obstruct th...
Page 18 - TRANSPORTING AND STORAGE:; BEFORE STORING YOUR GRILL:; COOKING GRILLS
17 TRANSPORTING AND STORAGE: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder valve is shut off. After moving the grill check that all gas connectionsare free of leaks. Refer to instructions for Leak Testing. • DO NOT store a spare LP gas cyl...
Page 19 - TROUBLE SHOOTING; Burner will not light
TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level.2. Bad electrode spark. Check to see if the grill will match light.Electrode or collector may need adjustment. 3. Burner may not be properly seated.4. Burner may be obstructed.5. The cylinder valve may be closed.6. Regulator ...
Page 20 - FREQUENTLY ASKED QUESTIONS
Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, are listedon a silver label found on the back of the grill or on the grill body side, under the side shelf. These questions and answers are for your general knowledge, and may not be applicable t...
Page 22 - ASSEMBLY INSTRUCTIONS; READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY
ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The estimated time of assembly for this grill is approximately 45 minutes.The following provided tools are ...
Page 24 - PARTS BAG CONTENTS; PARTS LIST
23 PARTS BAG CONTENTS 1 Screwdriver 1 Hex nut wrench 1 AA/1.5V Alkaline battery 10 M5 X 10mm round head bolts 6 M6 X 12mm flat head bolts 8 M6 x 12mm round head bolts 16 M6 x 14mm hex head bolts18 M6 X 50mm flat head bolts 6 M6 X 30mm flat head bolts 16 Star Washers Make sure you have all items list...
Page 35 - WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING; ACCESSORIES
34 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 800-468-5252. PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty, 18" shish-kabob skewers are extra-long for fabulousrestaurant style kabobs. Made of rust resistant stainles...
Page 36 - WARRANTY
140-4495-01/05, 4/05 Owner’s Manual for Model 810-4495-0 The Brinkmann Corporation warrants to the original purchaser that the Brinkmann ProSeries™ 4495 is free from defectsdue to workmanship or materials for: Stainless Steel parts - LifetimeElectronic ignition and burners - 1 YearRemaining parts - ...