Page 2 - DANGER; IMPORTANT SAFETY; WARNINGS; a) Do not store a spare LP cylinder under or near this appliance.; WARNING
1 WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY ...
Page 3 - carefully follow all of the messages.; CALIFORNIA PROPOSITION 65 WARNING; Wash hands after handling.
2 FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT: General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 LP Gas Cylinder (Tank) Specifi cations and Installation . . . . . . . . . . . . . . . . 4-6 Hose & Regulator Speci...
Page 6 - • Always; LP gas cylinder (not supplied with this grill)
5 • Allow only qualifi ed licensed LP gas dealers to properly fi ll or repair your LP gas cylinder. • New tanks should be purged prior to fi lling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be fi lled beyond 80% capacity. Over-fi lled tanks can create a dangero...
Page 7 - Place the cylinder into the tank holder in the bottom of cabinet.; HOSE & REGULATOR SPECIFICATIONS AND INSTALLATION:; Ensure the tank valve is
6 Tank Holder INSTALLING THE LP GAS CYLINDER (TANK) ONTO THE GRILL: 1. Check that the cylinder valve is closed by turning the knob clockwise. Inspect cylinder valve rubber seal for cracks or deterioration. Do not use propane tank with damaged seal as a gas leak may occur. 2. Place the cylinder into ...
Page 8 - CONNECTING HOSE AND REGULATOR:; Inspect the propane tank valve rubber seal for cracks, wear or; REGULATOR RESETTING PROCEDURE:
7 HOSE AND REGULATOR: Your grill is equipped with a Type 1 connection device with the following features: 1. The system will not allow gas fl ow from the cylinder until a positive connection to the valve has been made. Note: The cylinder valve and all grill burner knobs must be turned OFF before any...
Page 9 - WHEN TO PERFORM A LEAK TEST:; Any time your grill has been moved.; DO NOT; Watch For Bub bles
8 WHEN TO PERFORM A LEAK TEST: • After assembling your grill and before lighting for the fi rst time, even if purchased fully assembled. • Every time the LP gas cylinder is refi lled, exchanged or if any of the gas components are disconnected or replaced. • Any time your grill has been moved. • At l...
Page 10 - LIGHTING THE MAIN BURNERS:; Make sure all control knobs are in the “OFF” position.; Ensure that the grill is properly assembled.; LIGHTING INSTRUCTIONS:; Follow the instructions exactly.
9 LIGHTING THE MAIN BURNERS: 1. Open lid before lighting burner. 2. Make sure all control knobs are in the “OFF” position. 3. Select the burner to be lit. Push and turn the control knob of that burner to the “HIGH” position 4. Press the electronic igniter and hold for 3–5 seconds to light burner 5. ...
Page 11 - MATCH LIGHTING THE MAIN BURNERS:; FAR LEFT; LIGHTING THE SEAR BURNER:
10 6. Repeat steps 3–5 for lighting each burner. Always use electronic igniter for lighting each burner. If burner does not ignite using the push-button igniter, wait 5 minutes, see “Match Lighting the Main Burners” section. 7. To turn off, turn each control knob clockwise until it locks in the “OFF...
Page 12 - BREAKING IN YOUR GRILL:; Trim excess fat from meats prior to cooking.
11 • Read and follow all warnings and instructions contained in the preceding sections of this manual. • Never use charcoal, lava rocks or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fi res. • DO NOT cover cooking grates or other ...
Page 13 - TURNING OFF THE GRILL:; Turn all burner control knobs to the “OFF” position.; USING OTHER FEATURES OF THE GRILL:; Do not use the side burner when using a rotisserie.; In Canada: the Canadian Electrical Code – CSA C22.1
TURNING OFF THE GRILL: 1. Turn off the cylinder valve. 2. Turn all burner control knobs to the “OFF” position. Note: Turn off LP cylinder fi rst to prevent gas from being left in the system under pressure. CAUTION: • The cylinder valve should always be in the off,or closed, position when the grill i...
Page 14 - CLEANING INTERIOR OF GRILL:; drainage of the grill.; INTERIOR OF GRILL LID:
13 WARNING: If a bristle brush is used to clean any of the cooking surfaces, ensure no loose bristles remain on the cooking surfaces prior to grilling as loose bristles may attach to food. CLEANING INTERIOR OF GRILL: • We recommend cleaning off food residue immediately after cooking by gently scrubb...
Page 15 - PROPER VALVE TO BURNER ALIGNMENT; Valve Nozzle
14 BURNER ASSEMBLY/MAINTENANCE: • Although your burners are constructed of stainless steel, they may corrode as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner. • DO...
Page 16 - BEFORE STORING YOUR GRILL:; Ensure that the cylinder valve is fully closed.; Never move a grill when hot or in use.; TRANSPORTING AND STORAGE:; • Normal; CORRECT
15 BEFORE STORING YOUR GRILL: • Ensure that the cylinder valve is fully closed. • Clean all surfaces. Lightly coat the burners with cooking oil to prevent excess rusting. • If storing the grill indoors, disconnect the LP tank and leave the LP tank OUTDOORS. • Place a protective cap cover on the LP t...
Page 17 - To see trouble shooting or assembly videos, visit us at:
16 TROUBLE SHOOTING: Problem Possible Cause Prevention/Cure Burner will not light LP gas tank valve is closed Make sure regulator is securely attached to the LP gas tank, turn LP gas tank valve to “OPEN” LP gas tank is low or empty Check if LP gas tank is empty. If empty, replace or refi ll. LP gas ...
Page 18 - GRILLING TO PROPER TEMPERATURE:; If you pre-cook meat or poultry, do so immediately before grilling.
17 Problem Possible Cause Prevention/Cure Flame blows out High or gusting winds Do not use grill in high winds Low on LP gas Replace or refi ll LP gas tank Burner holes may be obstructed Refer to “Burner Assembly/Maintenance” instructions Flow limiting device tripped Refer to “Regulator Resetting Pr...
Page 19 - ASSEMBLY INSTRUCTIONS:; PARTS LIST; M6 Washers
18 ASSEMBLY INSTRUCTIONS: 8 M6 X 12 mm Bolts (Black) 17 M6 X 12 mm Bolts (Silver) 4 M6 X 30 mm Bolts (Silver) 2 M5 X 12 mm Bolts (Black) 2 M4 X 12 mm Bolts (Black) 8 M4 X 12 mm Bolts (SIlver) 1 Shoulder Bolt (Black) Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before y...
Page 20 - Nut; This grill is designed with Dual Fuel Valves to easily
19 READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN AS SEM BLING THIS UNIT. The following tools are required to assemble this Brinkmann Heavy-Duty Gas Grill: • Screwdriver• Hex Nut Wrench 1 Grease Tra...
Page 22 - Caster Tightening Pin; Back; Locking Swivel Casters; Front; Lower Cart Brace
Choose a good, cleared assembly area and get a friend to help you put your grill together. Laycard board down to protect grill fi nish and assembly area. CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Turn cart base upside down, use two M6 X 12 mm bolts (sil...
Page 23 - Washer
Step 3 Remove the spring, washer, and bolt from the tank gauge bracket. Set aside for use in Step 5. Attach the tank gauge bracket onto the base using two M6 X 12 mm bolts (sliver) as illustrated in Figure 1. Attach the tank gauge needle assembly to the base and the bracket and secure with a hinge p...
Page 24 - Step 7; Back Panel
Step 6 Using four M6 X12 mm bolts (silver) attach the left panel and the right panel to the cart base. Step 7 Using four M6 X 12 mm bolts (silver) attach the back panel. Back Panel 23 Right Panel Left Panel
Page 25 - Upper Cart Base
Step 8 To attach the wind defl ector, insert the upper cart brace pre-attached bolts through the key holes of the wind defl ector, slide the wind defl ector downward and tighten the bolts securely. See Figure 1 and 2 below. Use four M6 X 30 mm bolts (silver) and two M6 X 12 mm bolts (silver)to attac...
Page 32 - ©2012 The Brinkmann Corporation; WARRANTY
©2012 The Brinkmann Corporation Dallas, Texas 75244 U.S.A. 140-4580-S0812 Owner’s Manual for Model Manual del Propietario para el Modelo 810-4580-S The Brinkmann Corporation warrants to the original pur chas er that the Brinkmann Heavy-Duty Gas Grill is free from defects due to workmanship or materi...