Page 5 - Siting The Appliance
4.1 The appliance may be installed in any room although particular attention is drawn to the requirements of the currentIEE Wiring Regulations BS 7671 and, in Scotland, the electricalprovisions of the Building Regulations applicable in Scotland,with respect to the installation of appliances in rooms...
Page 7 - NOT; Filling Loop Detail
See Figs. 4. 7.1 The system must comply with the requirements of BS 6798 and BS 5449. 7.2 The appliance must not be operated without the system being full of water, properly vented and pressurised. 7.3 The pressure relief valve operates at 3 bar (45lb/in 2 ). The discharge must be directed away from...
Page 11 - Installing The Appliance
Technical Helpline. The appliance is only suitable for fitting to a sealed system. 11.1 FLUE OPTIONS. The standard flue length is from 127mm to 350mm measuredfrom the appliance casing to the outer wall.Extension flue kits, a vertical take-off adapter, 45° and 90° fluebends are available to increase ...
Page 13 - – 240mm where one extension is used
2. If L is within the range 127mm to 350mm then the flue can be telescopically adjusted to the correct length ( L +184mm for side flues or L +181mm for rear flues). The ducts are then fixed by drilling a pilot hole through the hole in the air duct and screwingthe self tapping screw provided into the...
Page 14 - INTERNAL FITTING OF THE DUCT ASSEMBLY; internal fitting of the flue.
11.5 INTERNAL FITTING OF THE DUCT ASSEMBLY The rubber sealing gasket and the clamping ring are available fromWorcester Heat Systems.Measure and cut the ducts as previously described for externalfitting (Section 11.4). Fix the ducts to the terminal and fit the rubbersealing gasket and clamp to the te...
Page 16 - Commissioning The Appliance
12.1 SUMMARY The appliance is dispatched with the controls set to provide amaximum output for domestic hot water and central heating of23.4 kW (80,000 Btu/h). The appliance automatically modulatesto satisfy lower heat loads. Domestic Hot Water and Central Heating Systems. Check that both the mains w...
Page 18 - Inspection And Service
13.1 Tell the user how to operate the appliance and hand over the Users Instructions leaflet. 13.2 Tell the user what to do if the heating system is not to be used in frosty weather. 13.3 Tell the user the sealed system set pressure. 1 3 . 4 Te l l t h e u s e r o f t h e i m p o r ta n c e o f re g...
Page 20 - Replacement Of Parts
15.1 IMPORTANT Switch off the electricity and gas supplies before replacing anycomponents. After the replacement of any components, checkfor gas soundness where relevant and carry out functionalchecks as described in Section 12 - Commissioning 15.2 COMPONENT ACCESS To replace components it is necess...
Page 21 - To set the burner pressure.; Fig. 34. Gas valve pump and air pressure
6. Combustion Chamber Insulation. Check that the electricity supply to the appliance is turned off.Drain the central heating circuit as described in Section 15.3(a).Remove the inner casing cover, fan, flue hood assembly, burner,and Gas to Water heat exchanger as described in Sections 14.3(b, e and f...
Page 23 - and the earth connection at the back.; Only; Conversion Instructions; Description
20. Control Board. Check that the electricity supply to the appliance is turned off.Undo the 3 screws and remove the facia bottom panel.Re m ove t h e t wo u p p e r s c re ws a n d h i n g e d o w n t h e fa c i aassembly.Carefully pull off all the connectors. Disconnect the mains supplylead at ter...
Page 24 - ational Flo
24 End of a domestic hot w ater o verrun Escape pause b y resetting the mains electricity supply OFF-ON Anti-cy cle dela y M ain gas v alv e OFF 6 EITHER AUT OMA TIC ST ART -UP SEQUENCE 1. Central Heating Mode NO P ASS PRESENT PRESENT ABSENT ABSENT F AIL YES Centr al heating temper atur e 5°C abo ve...
Page 29 - Is pump connector; ATTACH; Is capillary firmly
29 The overheat thermostat can be reset by pressing the reset button, but if it trips immediately or on a regular basis a serious problem has occurred therefore contact your installer Reset thermostat Overheat Thermostat Check Pump Check Fan Check Does button hold in? Secure Connector Secure Connect...
Page 31 - Ignition Check
31 Ignition Check Is fan running? Is sparking present at the electrodes? Faulty PCB Replace Connect ignition leads securely Are leads breaking down? Ignition coil faulty replace PCB Replace leads Does burner continue? Does gas pressure modulate? Ignition OK Faulty PCB Replace Is flame sense electrod...
Page 32 - Gas Valve Check
32 Remove BROWN and WHITE terminals from air pressure switch Air pressure switch faulty With no demand, is a short-circuit observed at exposed APS terminals? Reconnect the WHITE & BROWN wire and remove the GREEN wire. Initiate a demand. Does the fan run? PCB faulty Air pressure switch faulty APS...
Page 34 - Component Parts List
34 Key G.C. No. Part Manufacturer’s Reference Qty WHS No. Part No. 1 E01-579 Burner Assembly Natural Gas Aeromatic AC23/053586 1 8 716 142 604 0 E01-580 Burner Assembly LPG Aeromatic AC23/053587 1 8 716 142 611 0 2 E01-591 Injector Natural Gas Stereomatic O 4.3mm 1 8 716 140 224 0 E00-741 Injector L...
Page 36 - Bosch Group
This booklet is accurate at the date of printing but will be superseded and should be disregarded if specifications and/or appearances are changed in the interests of continued improvement. All goods sold are subject to our official Conditions of Sale, a copy of which may be obtained on application....