Page 2 - Contents
I NSTALLATION I NSTRUCTIONS 2 Contents INTRODUCTION …………………………………………………………………………….….3 UNIT LOCATION ………………………………………………………………………………..6 UNIT INSTALLATION…………………………………………………………………………..7 UNIT INSTALLATION (SIDE DISCHARGE)………………………………………………..14 CHECK LIST…………………………………..………………………………………………..26 PROBLEM SOLV...
Page 3 - General Information; INJURY TO PERSONS, OBSERVE THE FOLLOWING:
I NSTALLATION I NSTRUCTIONS 3 1.0 Introduction General Information Thank you for purchasing a quality Bonaire Evaporative Cooler. W e care about your safety and would ask you to spend a few minutes reading these simple instructions before operating this product. Safety! Read carefully all of these i...
Page 4 - Evaporative Cooling
I NSTALLATION I NSTRUCTIONS 4 1.0 Introduction Evaporative Cooling The principal of your unit is to introduce fresh air, which is washed through the filter pads to provide cool fresh air. The air is exhausted taking with it any heat loading on the home. Exhaust It is essential for successful operati...
Page 5 - FAILURE TO COMPLY WITH THESE INSTRUCTIONS:; Packaging; Installed damaged products will not be covered by warranty.; Have you got all the system components?
I NSTALLATION I NSTRUCTIONS 5 1.0 Introduction FAILURE TO COMPLY WITH THESE INSTRUCTIONS: If this product is installed in a manner which is inconsistent with these installation instructions or, if the product has been modified and or altered from its original form, we shall not be held in any way li...
Page 6 - Unit Location Check List; Do not mount the unit on a section of roof that slopes towards a
I NSTALLATION I NSTRUCTIONS 6 2.0 Unit location T L N 2.1 Unit Location Check List EPA - A correctly installed unit will perform to specification on sound pressure radiated noise. As an installer, you have a professional obligation to ensure that every practical and reasonable effort is made to in...
Page 7 - Unit Installation; Down Discharge installation; “down; Down discharge configuration
I NSTALLATION I NSTRUCTIONS 7 Unit Installation 3.1 Down Discharge installation The evaporative cooler will be delivered with the fan motor assembly installed in “down discharge” mode. See the image below. The air will be directed downwards when installed in this configuration. NOTE: This c ooler is...
Page 8 - Electrical connections; Unscrew the thumb screws (transit screw) from the top of the grills.
I NSTALLATION I NSTRUCTIONS 8 Unit Installation 3.2 Electrical connections NOTE: Use hand tools when refitting the screws, tightening the screws with power tools can strip the screw holes. 3.2.1. Unscrew the thumb screws (transit screw) from the top of the grills. 3.2.2. Slide the removable grill up...
Page 9 - Remove the; Screw
I NSTALLATION I NSTRUCTIONS 9 Unit Installation 3.2.3. To fit a Listed flexible conduit electrical supply cable electrical supply cable utilise the 7/8” hole in the panel. For electrical connections, use a Listed, liquid tight, nonmetallic flexible conduit connector, of suitable size for the panel c...
Page 10 - to connect to the power supply.
I NSTALLATION I NSTRUCTIONS 10 Unit Installation 3.2.5. Connect the wiring as shown in the diagram below using a Listed Flexible conduit to connect to the power supply. WARNING:- Electrical connections should be performed by a qualified electrician so that all electrical wiring conforms to local sta...
Page 11 - Water connections
I NSTALLATION I NSTRUCTIONS 11 Unit Installation 3.3 Water connections 3.3.1 Connect the Float valve to the water supply. Note the float valve and connections have been factory fitted requiring only water supply hose to be fitted to the external connection fitting at the corner of the tank /base as ...
Page 12 - Ensure the cooler is level.
I NSTALLATION I NSTRUCTIONS 12 Unit Installation Ensure the cooler is level. Adjust the mounting legs if necessary. Turn the water on to the unit and allow the unit to fill. Check water fittings do not leak. Ensure float valve operates. Fit the grill panels and check for even wetting of the fi...
Page 13 - DO NOT DRILL INTO WATER SUMP
I NSTALLATION I NSTRUCTIONS 13 Unit Installation IMPORTANT: During installation ensure that no holes are drilled into the water sump. DO NOT DRILL INTO WATER SUMP WATER SUMP
Page 14 - Converting from Down Discharge to; the venturi once removed.; Cap
I NSTALLATION I NSTRUCTIONS 14 Unit Installation 3.4 Converting from Down Discharge to Side Discharge Installation NOTE: Handle the fan/venturi assembly with care, as the fan blade is not protected by the venturi once removed. The evaporative cooler has been designed to allow for the discharge confi...
Page 15 - e. Disconnect the motor and pump cables from control box plugs.
I NSTALLATION I NSTRUCTIONS 15 Unit Installation e. Disconnect the motor and pump cables from control box plugs. f. Remove the screws (4 places) from the grill on the opposite side to the side discharge grill Disconnect plugs
Page 16 - h. Remove the 3 screws fastening the lid to the Side discharge panel
I NSTALLATION I NSTRUCTIONS 16 Unit Installation g. Remove the the grill on the opposite side to the side discharge grill h. Remove the 3 screws fastening the lid to the Side discharge panel
Page 17 - reassembling to cooler.
I NSTALLATION I NSTRUCTIONS 17 Unit Installation i. Remove the screws fastening the top of each post. Keep the screws to refit when reassembling to cooler. j. Remove the screws fastening the bottom of each post. Keep the screws. k. Remove the lid and posts. Note: Be careful as electrical box is stil...
Page 18 - l. Remove the 2 screws securing the side discharge panel to the base.
I NSTALLATION I NSTRUCTIONS 18 Unit Installation l. Remove the 2 screws securing the side discharge panel to the base. With the retaining screws removed, lift the side discharge panel and place the panel in a position where it cannot be damaged. Remove screw Remove screw
Page 19 - down discharge position.; Panel; Remove tape
I NSTALLATION I NSTRUCTIONS 19 Unit Installation m. Remove the tape fastening the fan assembly to the base. Carefully lift the fan from the down discharge position. n. Lay the side discharge panel down onto a surface that will not damage the panel. o. Present the fan motor assembly to the side panel...
Page 20 - p. Carefully introduce the fan motor assembly to the side panel.; Side panel
I NSTALLATION I NSTRUCTIONS 20 Unit Installation p. Carefully introduce the fan motor assembly to the side panel. NOTE: to fit the fan motor assy the motor arm support of the side panel will need to be carefully flexed to get the motor arms in the correct positions (4 places). q. Ensure motor arms a...
Page 21 - r. Refit the side panel and fan motor assembly to the base / tank.
I NSTALLATION I NSTRUCTIONS 21 Unit Installation r. Refit the side panel and fan motor assembly to the base / tank. NOTE: The side panel may need to be supported until the lid and support posts are securely fastened. Refit side discharge panel screws (2 places) to secure panel to base / tank. Refit ...
Page 22 - Bottom of post
I NSTALLATION I NSTRUCTIONS 22 Unit Installation s. Fit the posts and the lid . t. Refit the screws fastening the bottom of each post and then to the top of each post. Bottom of post Top of post
Page 23 - u. Refit the 3 screws fastening the lid to the side panel.; Notches
I NSTALLATION I NSTRUCTIONS 23 Unit Installation u. Refit the 3 screws fastening the lid to the side panel. v. F it the cap to the “down discharge” opening by aligning the 4 projections on cap with the 4 notches on the “down discharge” opening so the cap fits squarely in the base. The cap should fit...
Page 25 - x. Reconnect the motor and pump cables from control box plugs.
I NSTALLATION I NSTRUCTIONS 25 Unit Installation x. Reconnect the motor and pump cables from control box plugs. y. Refer section 3.2.5 regarding wiring to electrical supply. WARNING: - Electrical connections should be performed by a qualified electrician so that all electrical wiring conforms to loc...
Page 26 - Checklist; Unit
I NSTALLATION I NSTRUCTIONS 26 Checklist Check List Use this list to check the installation. Unit □ All equipment ordered by the customer is installed. □ The unit is level and secure. □ The water supply line has been flushed to clear swarf and debris and is free of leaks. □ The tank is free ...
Page 27 - Problem Solving; PROBLEM
I NSTALLATION I NSTRUCTIONS 27 Problem Solving Problem Solving PROBLEM PROBABLE CAUSE REMEDY Unit fails to start a. Power Failure b. Tripped Circuit Breaker c. Blown Fuse d. Electrical Fault in cooler a. Wait for power to be turned on. b. Reset circuit breaker c. Replace d. Call Bonaire Care Line Fi...
Page 28 - Parts list; Replacement Parts List; Item Description
I NSTALLATION I NSTRUCTIONS 28 Parts list Replacement Parts List – 4000 & 5000cfm Part # Item Description 0141480 THUMB SCREW 6080183PG TANK PIGEON GREY 6080182PG LID PIGEON GREY 6280202 WATER DISTRIBUTER 6080114 CAP SD/DD P GREY 425D 6080118 VENTURI 425mm 6080117 FAN 425mm 15° PITCH (4000 cfm) ...
Page 29 - To Order Parts
I NSTALLATION I NSTRUCTIONS 29 Parts list To Order Parts www.bonairedurango.com THUMB SCREW
Page 30 - Maintenance; Check bleed off valve.; Winter Shutdown
I NSTALLATION I NSTRUCTIONS 30 Maintenance Spring Start-up Clean pump. Clean the pump once a year at start up. Check the pump spout for blockage. Ensure the impellor / shaft turn easily. If any hose connections have been removed during the pump cleaning process make sure that hoses and clamps are ...
Page 33 - Service; For Technical Advice/Warranties
I NSTALLATION I NSTRUCTIONS 33 Service 6.0 Service Review A qualified service technician should conduct any service work carried out on this ducted Evaporative cooling product. It is important that periodical service is carried out on the product to ensure the customer receives the efficiency benefi...
Page 34 - NOTES