Page 2 - Table of Contents; Appliance manufacturer’s instructions; immediately contact your qualifi ed
2 6104 BCF5 R07 Table of Contents General Information .............................................. 2-4 Hazard Defi nitions .......................................................... 3Agency approvals .......................................................... 3Specifi cations .........................
Page 3 - Hazard defi nitions; Intended to bring special attention to information,; NOTICE; Agency approvals; Canada
6104 BCF5 R07 3 Hazard defi nitions Intended to bring special attention to information, but not related to personal injury or property damage. NOTICE Indicates a potentially hazardous situation, which, if not avoided, may result in person-al injury or property damage. Indicates a potentiallyhazardou...
Page 4 - Combustion air supply; Owner’s Responsibility:; Failure to follow these instructions,; Professional Installer/Service Agency; Failure to follow these instructions; Follow These; High altitude installations; Pre-installation checklist; Failure to provide adequate air supply could se-
4 6104 BCF5 R07 Combustion air supply The burner requires combustion air and ventilation air for reliable operation. Assure that the building and/or combustion air openings comply with National Fire Protection Standard for Oil-Burning Equipment, NFPA 31. y Owner’s Responsibility: Follow These Inst...
Page 5 - Fuel supply; Oil Supply Pressure; Nozzle pressure; Vent system; Figure 1. Typical Nameplate
6104 BCF5 R07 5 Fuel supply The fuel supply piping and tank must provide #1 or #2 fuel oil at pressure or vacuum conditions suitable for the fuel unit (oil pump) on the burner. Refer to fuel unit literature in the literature envelope in the burner carton to verify allowable suction pressure. If fuel...
Page 6 - Verify burner components —; Burner; Table 1 - Nozzle Capacities; Install burner with 2o pitch as shown.; Figure 3 - Air Tube Mounting Dimensions; Verify air tube; Figure 2. Min. Combustion Chamber Dimensions
6 6104 BCF5 R07 Verify burner components — Burner , Model CF500 or CF800 Air tube assembly Mounting fl ange kitOil nozzle , per Table 1 — Only 45° to 70° solid pattern nozzles are recommended unless otherwise specifi ed by appliance manufacturer. (See specifi c appliance recommendation sheet or refe...
Page 7 - Mount the burner; Protect the Air Tube From; Table 2 - Air tube capacities vs fi rebox pressure
6104 BCF5 R07 7 Mount the burner Mount fl ange(s) on air tube This section does not apply to burners with welded fl ang-es.Do not install air tube on burner.For non-pressure fi ring fl ange , refer to Figure 4 : Install gasket (item a ) and fl ange (item d ). Ignore the next paragraph.For pressure-f...
Page 8 - Failure to properly maintain these specifi cations; Maintain Electrode; Figure 5 - Nozzle and nozzle line assembly; Figure 6 - Nozzle line assembly in burner
8 6104 BCF5 R07 50001 End view Side view 3/16” - 7/32” gap 1/4” in front of nozzle 3/16” above nozzle center R P Q Install nozzle line assembly Insert the nozzle line assembly into the burner air tube. Reference Figure 6 . Slide the secondary adjusting plate ( Figure 7 , item f ) com- pletely to the...
Page 9 - Failure to comply could cause immediate pump; Table 3. Fuel Unit gearset capacity
6104 BCF5 R07 9 125-200 psig 125-200 psig 3502 The burner is shipped without the by-pass plug in- stalled.Intall the by-pass plug in two-pipe oil supply systems ONLY. y y Failure to comply could cause immediate pump seal failure, pressurized oil leakage and the po-tential for a fi re and injury haza...
Page 10 - Wire the burner; Electrical shock can cause severe personal in-; Electrical Shock Hazard; Sequence of operation; — typical; Resetting
10 6104 BCF5 R07 Wire the burner — R7184 Disconnect electrical power before installing or servic-ing the burner.Provide ground wiring to the burner, metal control en-closures and accessories. (This may also be required to aid proper control system operation)Perform all wiring in compliance with the ...
Page 11 - Tampering with, or bypassing safety controls; Prepare the burner for start-up; Incorrect installation and mishandling of start-
6104 BCF5 R07 11 Keep Service Access Covers Securely Installed These covers must be securely in place to prevent electrical shock, damage from exter-nal elements, and protect against injury from moving parts. All covers or service access plates must be in place at all times except during maintenance...
Page 12 - Start the Burner; Vapor-Filled Appliance; Oil-Flooded Appliance; Set appliance limit controls; Table 5 - Initial air shutter and band settings
12 6104 BCF5 R07 Start the Burner Do not attempt to start the burner when excess oil has accumulated in the appliance, the appliance is full of vapor, or when the combustion chamber is very hot. Do not attempt to re-establish fl ame with the burner running if the fl ame becomes extinguished during s...
Page 13 - Number of LED; Set combustion using instruments; Natural Draft Applications
6104 BCF5 R07 13 the control will lock out. Press the reset button to reset the control and return to the functions listed in the previous step.Repeat the previous steps if needed, until the pump is fully primed and the oil is free of bubbles. Then terminate the call for heat, and the control will r...
Page 14 - Maintenance and Service; Tampering with or making incorrect; Annual service; — by qualifi ed service techni-; Monthly maintenance; — by owner
14 6104 BCF5 R07 Maintenance and Service Do not tamper with the burner or controls or make any adjustments unless you are a trained and qualifi ed service technician.To ensure continued reliable operation, a qualifi ed service technician must service this burner annually.More frequent service interv...
Page 15 - Replacement parts; Item
6104 BCF5 R07 15 Replacement parts 1 2 3 10 9 8 4 5 6 7 11 12 13 15 14 16 Item Part Name/Description Part Number 1 Air Tube Specify 2 Spline Nut 3666 3 Adjusting plate assembly 51286U 4 Blocking Oil Solenoid Valve 2182602U 5 Igniter 51771U 6 Control Specify 7 Air Band 3819 8 Air Shutter 3215 9 Fuel ...
Page 16 - Limited; WARRANTY; BECKETT; CORPORATION; B E C K E T T; C O R P O R AT I O N
16 6104 BCF5 R07 Limited WARRANTY For Residential, Commercial and Specialty Burners The R. W. BECKETT CORPORATION (“Beckett”) warrants to persons who purchase its Beckett burners from Beckett for resale or for incorporation into a product for resale (“Customers”) that its equipment is free from defe...