Baldor MN1928 - Manuals
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Manual Baldor MN1928
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Contents i MN1928 Contents 1 General Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Introduction 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 NextMove ES features 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . ....
ii Contents MN1928 5 Backplanes 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Introduction 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 BPL010-501 non-isolated backplane 5-2 . . . . . . . . . . . . . . . . ....
Contents iii MN1928 6.4 Stepper axis - testing 6-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.1 Testing the output 6-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 Servo axis - testing and tuning 6-11 . . . . . . ....
iv Contents MN1928 8.1.10 Encoder inputs 8-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.11 Stepper control outputs 8-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.12 Serial RS232/RS485 port 8-4 . . ....
www.supportme.net General Information 1-1 MN1928 LT0202A02 Copyright Baldor (c) 2005. All rights reserved. This manual is copyrighted and all rights are reserved. This document or attached software may not,in whole or in part, be copied or reproduced in any form without the prior written consent of ...
www.supportme.net 1-2 General Information MN1928 Safety Notice Only qualified personnel should attempt to start-up, program or troubleshoot this equipment.This equipment may be connected to other machines that have rotating parts or parts that arecontrolled by this equipment. Improper use can cause ...
www.supportme.net Introduction 2-1 MN1928 2.1 NextMove ES features NextMove ES is a high performance multi-axis intelligent controller for servo and steppermotors. NextMove ES features the MintMT motion control language. MintMT is a structured form ofBasic, custom designed for servo or stepper motio...
www.supportme.net Introduction 2-3 MN1928 2.2 Receiving and inspection When you receive your NextMove ES, there are several things you should do immediately: 1. Check the condition of the packaging and report any damage immediately to the carrier that delivered your NextMove ES. 2. Remove the NextMo...
www.supportme.net 2-4 Introduction MN1928 2.3 Units and abbreviations The following units and abbreviations may appear in this manual: V Volt (also VAC and VDC) . . . . . . . . . . . . . . . W Watt . . . . . . . . . . . . . . A Ampere . . . . . . . . . . . . . . . Ω Ohm . . . . . . . . . . . . . . ....
www.supportme.net Basic Installation 3-1 MN1928 3.1 Introduction You should read all the sections in Basic Installation . It is important that the correct steps are followed when installing the NextMove ES.This section describes the mechanical installation of the NextMove ES. 3.1.1 Location requirem...
www.supportme.net 3-2 Basic Installation MN1928 3.1.2 Installing the NextMove ES card CAUTION : Before touching the card, be sure to discharge static electricity from your body and clothing by touching a grounded metal surface. Alternatively,wear an earth strap while handling the card. The NextMove ...
www.supportme.net 4-4 Input / Output MN1928 AIN0( ADC.0 ) AIN0( ADC.0 ) b28 a28 a30 AIN0- Differential connection Single ended connection AIN0+ AIN0+ GND b28 a28 a30 Figure 2 - AIN0 analog input wiring AIN0 1k Ω , 0.25W potentiometer ( ADC.0 ) 1.5k Ω , 0.25W 0V +24VDC b28 a28 a30 Figure 3 - Typical ...
www.supportme.net Input / Output 4-5 MN1928 4.3.2 Analog outputs The four analog outputs are available on a range of pins, as shown in section 4.2.1. H Four independent analog outputs. H Output range: ±10VDC (±0.1%). H Resolution: 12-bit. H Output current: 10mA maximum. H Update frequency: 10kHz max...
www.supportme.net 4-6 Input / Output MN1928 NextMove ES Demand0 AGND 2 FlexDrive II / drive amplifier AIN0+ AIN0- Connect overall shield at one end only a32 Shield Driveamplifier ±10VDCdemandinput - + c27 a30 1 ‘X1’ Figure 6 - Analog output - typical connection to a Baldor FlexDrive II , Flex+Drive ...
www.supportme.net Input / Output 4-7 MN1928 4.4 Digital I/O The NextMove ES provides: H 20 general purpose digital inputs. H 12 general purpose digital outputs. 4.4.1 Digital inputs The digital inputs are available across a range of pins, as shown in section 4.2.1. All digitalinputs have a common sp...
www.supportme.net 4-12 Input / Output MN1928 4.4.3 Error output - Error Out The error output is available on pin b11. This100mA output can be used to stop externalequipment in the event of an error. The outputlevel can be controlled using jumpers JP3, JP4and JP5, which are situated at the top edge o...
www.supportme.net Input / Output 4-13 MN1928 4.5 Other I/O 4.5.1 Stepper control outputs The stepper control outputs are available across a range of pins, as shown in section 4.2.1. There are four sets of stepper motor control outputs, operating in the range 0Hz to 500kHz.Each of the step (pulse) an...
www.supportme.net Input / Output 4-15 MN1928 A and B signal Maximum cable length A and B signal frequency meters feet 1.3MHz 2 6.56 500kHz 10 32.8 250kHz 20 65.6 100kHz 50 164.0 50kHz 100 328.1 20kHz 300 984.2 10kHz 700 2296.6 7kHz 1000 3280.8 Table 2 - Effect of cable length on maximum encoder freq...
www.supportme.net 4-16 Input / Output MN1928 4.5.4 Serial port Location SerialMating connector: 9-pin female D-type Pin RS232 name RS485 / RS422 name 96-pinconnector 1 Shield (NC) a32 2 RXD RX- (input) a20 3 TXD TX- (output) a21 4 (NC) (NC) a16* 5 DGND 0V DGND a3 6 (NC) (NC) a17* 7 RTS TX+ (output) ...
www.supportme.net Input / Output 4-17 MN1928 NextMove ES (DCE) 9-- pin Computer COM Port (DCE / DTE) Serial RXD 2 TXD 3 GND 5 2 RXD 3 TXD 5 GND RTS 7 CTS 8 7 RTS 8 CTS COM Connect overall shield to connector backshell. Figure 15 - RS232 serial port connections The RS232 port is configured as a DCE (...
www.supportme.net Input / Output 4-19 MN1928 4.5.7 Connecting serial Baldor HMI Operator Panels Serial Baldor HMI Operator Panels use a 15-pin male D-type connector (marked PLC PORT),but the NextMove ES Serial connector uses a 9-pin male D-type connector. The NextMove ESmay be connected with or with...
www.supportme.net 4-20 Input / Output MN1928 4.6 CAN The CAN bus is a serial based network originally developed for automotive applications, butnow used for a wide range of industrial applications. It offers low-cost serial communicationswith very high reliability in an industrial environment; the p...
www.supportme.net Input / Output 4-21 MN1928 4.6.2 CAN wiring A very low error bit rate over CAN can only be achieved with a suitable wiring scheme, so thefollowing points should be observed: H The two-wire data bus line may be routed parallel, twisted and/or shielded, depending onEMC requirements. ...
www.supportme.net 4-22 Input / Output MN1928 4.6.3 CANopen The NextMove ES must have the CANopen firmware loaded to use this protocol. Baldor have implemented a CANopen protocol in MintMT (based on the ‘CommunicationProfile’ CiA DS-301) which supports both direct access to device parameters and time...
www.supportme.net Input / Output 4-23 MN1928 Note: All CAN related MintMT keywords are referenced to either CANopen or BaldorCAN using the ‘bus’ dot parameter. Although the NextMove ES has a singlephysical CAN bus channel that may be used to carry either protocol, MintMTdistinguishes between the pro...
www.supportme.net Input / Output 4-25 MN1928 4.7 Connection summary - minimum system wiring As a guide, Figure 21 shows an example of the typical minimum wiring required to allow theNextMove ES and a single axis stepper amplifier to work together. The optional opto-isolatingbackplane card BPL010-502...
www.supportme.net Backplanes 5-1 MN1928 5.1 Introduction This section describes the optional backplane cards available for use with the NextMove ES.These cards all provide standard wiring connections to the NextMove ES, but there are anumber of variants available: H Baldor part number BPL010-501: No...
www.supportme.net 5-2 Backplanes MN1928 5.2 BPL010-501 non-isolated backplane This backplane provides direct connection to the NextMove ES signals without isolation. Theelectrical specifications of all signals are therefore the same as described in section 4. In the following sections, the signals A...
www.supportme.net Backplanes 5-7 MN1928 5.2.7 Digital outputs 8-11 Location X5Mating connector: Weidmüller Omnimate BL 3.5/5 Pin Name Description 96-pinconnector 5 DGND Digital ground a3 4 DOUT11 Digital output DOUT11 c22 3 DOUT10 Digital output DOUT10 c16 2 DOUT9 Digital output DOUT9 b13 1 DOUT8 Di...
www.supportme.net 5-8 Backplanes MN1928 5.2.8 Stepper axes outputs 0-1 Location X9Mating connector: Weidmüller Omnimate BL 3.5/12 Pin Name Description 96-pinconnector 12 Shield Shield connection a32 11 DIR1+ Direction output 1+ b15 10 DIR1- Direction output 1- 9 STEP1+ Step (pulse) output 1+ b14 8 S...
www.supportme.net Backplanes 5-9 MN1928 5.2.9 Stepper axes outputs 2-3 Location X10Mating connector: Weidmüller Omnimate BL 3.5/12 Pin Name Description 96-pinconnector 12 Shield Shield connection a32 11 DIR3+ Direction output 3+ a23 10 DIR3- Direction output 3- 9 STEP3+ Step (pulse) output 3+ b23 8 ...
www.supportme.net 5-16 Backplanes MN1928 5.3.1.1 Error relay connections The double-pole relay on the opto-isolator card is controlled directly by the Error Out signal(section 4.4.3), as shown in Figure 29. Relay NextMove ES REL COM REL NC REL NO 96 pin connector Backplane 7 9 ‘X8’ 8 MintMT GLOBALER...
www.supportme.net 5-20 Backplanes MN1928 5.3.5 Digital inputs 16-19 Location X6Mating connector: Weidmüller Omnimate BL 3.5/10 Pin Name Description NextMove ES96-pinconnector 10 Shield Shield connection a32 9 USR GND Customer power supply ground 8 USR GND Customer power supply ground 7 USR V+ Custom...
www.supportme.net 5-22 Backplanes MN1928 5.3.5.2 BPL010-503 - Active low inputs The user power supply connection USR V+ is common to all inputs. To activate an input itmust be grounded to the 0V side of the user power supply (USR GND). The internal pull-upresistor on the NextMove ES allows the input...
www.supportme.net 5-24 Backplanes MN1928 5.3.6 Digital outputs 0-7 Location X11Mating connector: Weidmüller Omnimate BL 3.5/10 Pin Name Description NextMove ES96-pinconnector 10 USR COM Common supply connection* a3 9 OUT COM Common* a4 8 DOUT7 Digital output DOUT7 b4 7 DOUT6 Digital output DOUT6 c4 ...
www.supportme.net Backplanes 5-27 MN1928 5.3.8 Stepper axes outputs 0-1 Location X9Mating connector: Weidmüller Omnimate BL 3.5/12 Pin Name Description NextMove ES96-pinconnector 12 Shield Shield connection a32 11 DIR1+ Direction output 1+ b15 10 DIR1- Direction output 1- 9 STEP1+ Step (pulse) outpu...
www.supportme.net 5-28 Backplanes MN1928 5.3.9 Stepper axes outputs 2-3 Location X10Mating connector: Weidmüller Omnimate BL 3.5/12 Pin Name Description 96-pinconnector 12 Shield Shield connection a32 11 DIR3+ Direction output 3+ a23 10 DIR3- Direction output 3- 9 STEP3+ Step (pulse) output 3+ b23 8...
www.supportme.net Operation 6-1 MN1928 6.1 Introduction The software provided includes a number of applications and utilities to allow you to configure,tune and program the NextMove ES. The Baldor Motion Toolkit CD containing the softwarecan be found separately within the packaging. 6.1.1 Connecting...
www.supportme.net 6-2 Operation MN1928 6.1.4 Preliminary checks Before you apply power for the first time, it is very important to verify the following: H Disconnect the load from the motor until instructed to apply a load. H Inspect all power connections for accuracy, workmanship and tightness. H V...
www.supportme.net Operation 6-3 MN1928 6.2 WorkBench v5 WorkBench v5 is a fully featured application for programming and controlling the NextMove ES.The main WorkBench window contains a menu system, the Toolbox and other toolbars. Manyfunctions can be accessed from the menu or by clicking a button -...
www.supportme.net 6-4 Operation MN1928 6.2.2 Starting WorkBench v5 1. On the Windows Start menu, select Programs , WorkBench v5, WorkBench v5 . WorkBench v5 will start, and the Tip of the Day dialog will be displayed. You can prevent the Tip of the Day dialog appearing next time by removing the chec...
www.supportme.net Operation 6-5 MN1928 3. In the Select Controller dialog, go to the drop down box near the top and select the PC serial port to which the NextMove ES is connected. If you are unsure which PC serial portis connected to the NextMove ES, select Scan all serial ports . If the NextMove E...
www.supportme.net 6-6 Operation MN1928 6.3 Configuring an axis The NextMove ES is capable of controlling 4 stepper and 2 servo axes. This section describeshow to configure both types of axis. 6.3.1 Selecting the axis type An axis can be configured as either a servo axis or a stepper axis. The factor...
www.supportme.net Operation 6-7 MN1928 6.3.2 Selecting a scale MintMT defines all positional and speed related motion keywords in terms of encoder quadraturecounts (for servo motors) or steps for stepper motors. The number of quadrature counts (or steps)is divided by the SCALEFACTOR allowing you to ...
www.supportme.net 6-8 Operation MN1928 6.3.3 Setting the drive enable output A drive enable output allows NextMove ES to enable the external drive amplifier to allowmotion, or disable it in the event of an error. Each axis can be configured with its own driveenable output, or can share an output wit...
www.supportme.net Operation 6-9 MN1928 If you are going to use adigital output, drag thebright blue OUT icon tothe grey Drive Enable OPaxis icon on the right ofthe screen. To configure multiple axes with the same drive enable output, repeat this step for the otheraxes. 5. Click Apply at the bottom o...
www.supportme.net 6-12 Operation MN1928 5. To repeat the tests for negative (reverse) demands, type: TORQUE.4=-5 This should cause a demand of -5% of maximum output (-0.5V) to be produced at theDEMAND0 output. Correspondingly, the Spy window’s Velocity display should show anegative value. 6. To remo...
www.supportme.net Operation 6-13 MN1928 6.5.2 An introduction to closed loop control This section describes the basic principles of closed loop control. If you are familiar withclosed loop control go straight to section 6.6.1. When there is a requirement to move an axis, the NextMove ES control soft...
www.supportme.net 6-14 Operation MN1928 The remaining gain terms are Velocity Feed forward ( KVELFF ) and Acceleration Feed forward ( KACCEL ) described below. In summary, the following rules can be used as a guide: H KPROP: Increasing KPROP will speed up the response and reduce the effect ofdisturb...
www.supportme.net Operation 6-15 MN1928 Figure 45 - The NextMove ES servo loop
www.supportme.net 6-16 Operation MN1928 6.6 Servo axis - tuning for current control 6.6.1 Selecting servo loop gains All servo loop parameters default to zero, meaning that the demand output will be zero atpower up. Most drive amplifiers can be set to current (torque) control mode or velocity contro...
www.supportme.net Operation 6-17 MN1928 3. Click in the KPROP box and enter a value that is approximately one quarter of the valueof KDERIV. If the motor begins to vibrate,decrease the value of KPROP or increasethe value of KDERIV until the vibration stops.Small changes may be all that is necessary....
www.supportme.net 6-18 Operation MN1928 6.6.2 Underdamped response If the graph shows that the response is underdamped (it overshoots the demand, as shown inFigure 46) then the value for KDERIV should be increased to add extra damping to the move.If the overshoot is excessive or oscillation has occu...
www.supportme.net Operation 6-19 MN1928 6.6.3 Overdamped response If the graph shows that the response is overdamped (it reaches the demand too slowly, asshown in Figure 47) then the value for KDERIV should be decreased to reduce the damping ofthe move. If the overdamping is excessive, it may be nec...
www.supportme.net 6-22 Operation MN1928 6.8 Servo axis - tuning for velocity control Drive amplifiers designed for velocity control incorporate their own velocity feedback term toprovide system damping. For this reason, KDERIV (and KVEL) can often be set to zero. Correct setting of the velocity feed...
www.supportme.net 6-24 Operation MN1928 9. Using the check boxes below the graph, select the Measured velocity and Demandvelocity traces. Measured velocity Demand velocity Figure 49 - Correct value of KVELFF It may be necessary to make changes to the calculated value of KVELFF. If the trace forMeasu...
www.supportme.net Operation 6-25 MN1928 6.8.2 Adjusting KPROP The KPROP term can be used to reduce following error. Its value will usually be much smallerthan the value used for an equivalent current controlled system. A fractional value, for example0.1, will probably be a good starting figure which...
www.supportme.net 6-26 Operation MN1928 Measured position Demand position Figure 50 - Correct value of KPROP The two traces will probably appear with a small offset from each other, which represents thefollowing error. Adjust KPROP by small amounts until the two traces appear on top of eachother (ap...
www.supportme.net Operation 6-27 MN1928 6.9 Digital input/output configuration The Digital I/O window can be used to setup other digital inputs and outputs. 6.9.1 Digital input configuration The Digital Inputs tab allows you to define how each digital input will be triggered, and if itshould be assi...
www.supportme.net Operation 6-29 MN1928 6.10 Saving setup information When power is removed from the NextMove ES all data, including configuration and tuningparameters, is lost. You should therefore save this information in a file, which can be loadedwhen the card is next used. 1. In the Toolbox, cl...
www.supportme.net 6-30 Operation MN1928 4. On the main menu, choose File , Save File . Locate a folder, enter a filename and click Save . 6.10.1 Loading saved information 1. In the Toolbox, click the Edit & Debug icon. 2. On the main menu, choose File , Open File... Locate the file and click Ope...
www.supportme.net Troubleshooting 7-1 MN1928 7.1 Introduction This section explains common problems and their solutions. If you want to know the meaningof the LED indicators, see section 7.2. 7.1.1 Problem diagnosis If you have followed all the instructions in this manual in sequence, you should hav...
www.supportme.net 7-2 Troubleshooting MN1928 7.2 NextMove ES indicators 7.2.1 Status display The Status LED normally displays the unit’s node number. To display informationabout a specific axis, use the LED keyword (see the MintMT help file). When a specific axis is selected, the following symbols m...
www.supportme.net Troubleshooting 7-3 MN1928 Offset move. The axis is performing an offset move. Positional Move. The axis is performing a linear move. See the MOVEA and MOVER keywords. Stop. A STOP command has been issued or the stop input is active. Axis disabled. The axis/drive must be enabled be...
www.supportme.net 7-4 Troubleshooting MN1928 7.2.3 Communication If the problem is not listed below please contact Baldor technical support. Symptom Check Cannot detectNextMove ES Check that the NextMove ES is powered. For serial connections, check that the serial cable is wired correctlyand properl...
www.supportme.net Troubleshooting 7-5 MN1928 Symptom Check Motor runsuncontrollably whencontroller is switchedon. Verify that the backplane (if used) and drive are correctly groundedto a common ground point. (Servo outputs only) Check that the correct encoder feedback signal is connected to the enco...
www.supportme.net 7-6 Troubleshooting MN1928 7.2.5 WorkBench v5 Symptom Check The Spy windowdoes not update The system refresh has been disabled. Go to the Tools, Optionsmenu item, select the System tab and then choose a SystemRefresh Rate (500ms is recommended). Firmware downloadfails Confirm that ...
www.supportme.net Troubleshooting 7-7 MN1928 Symptom Check The CANopen bus is‘off’ This means that the internal CAN controller in the NextMove ES hasexperienced a fatal number of Tx and/or Rx errors, greater than theoff threshold of 255.At this point the node will have switched itself to a state whe...
www.supportme.net Specifications 8-1 MN1928 8.1 Introduction This section provides technical specifications of the NextMove ES card. Separatespecifications for the optional opto-isolating backplanes are shown where necessary. 8.1.1 Input power Description Value Input power +5V (±2.5%), 1A +12V (±5%)...
www.supportme.net Appendix A-1 MN1928 A.1 Feedback cables The Baldor cables listed in Table 4 connect the ‘Encoder Out’ signal from a drive amplifier (forexample MicroFlex, FlexDrive II , Flex+Drive II or MintDrive II ) to the ‘Encoder In’ connector on the NextMove ES backplane. One cable is require...
Index MN1928 A Abbreviations, 2-4Analog I/O, 4-3 analog inputs, 4-3analog outputs, 4-5 Auxiliary encoder inputs, 4-8 B Backplanes BPL010-501 non-isolated, 5-2BPL010-502/503 opto-isolated, 5-13catalog numbers, 5-1introduction, 5-1 Basic Installation, 3-1 location requirements, 3-1NextMove ES card, 3-...
Index MN1928 I Indicators, 7-2 status display, 7-2surface mount LEDs, 7-3 Input / Output, 4-1 96-pin edge connector, 4-1analog inputs, 4-3, 8-1analog outputs, 4-5, 8-1CAN connection, 4-20connection summary, 4-25digital inputs, 4-7, 8-2digital outputs, 4-7, 4-10, 8-3encoder inputs, 4-14, 8-4error out...
Comments MN1928 If you have any suggestions for improvements to this manual, please let us know. Write yourcomments in the space provided below, remove this page from the manual and mail it to: ManualsBaldor UK LtdMint Motion Centre6 Bristol Distribution ParkHawkley DriveBristolBS32 0BFUnited Kingdo...
Comments MN1928 Thank you for taking the time to help us.
Printed in UK E Baldor UK Ltd Europe (Southern) Baldor ASR AG, SwitzerlandTel: +41 52 647 4700 Fax: +41 52 659 2394 Europe Baldor ASR GmbH, GermanyTel: +49 (0) 89 905 080 Fax: +49 (0) 89 905 08491 Australia Australian Baldor PTY LtdTel: +61 2 9674 5455 Fax: +61 2 9674 2495 Mexico Baldor de MexicoTel...
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