Page 3 - Table of Contents
Table of Contents Table of Contents i MN2410 Section 1Product Safety Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Notice 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - Product Safety Information 1-1; Safety Notice; Always stop engine before making or removing any connections.; Responsibility
Section 1Product Safety Information Product Safety Information 1-1 MN2410 Safety Notice Be sure that you are completely familiar with the safe operation of this equipment. Thisequipment may be connected to other machines that have rotating parts or parts that arecontrolled by this equipment. Imprope...
Page 6 - -2 Product Safety Information; Precaution Statements Used In This Manual; Continued on next page.
1-2 Product Safety Information MN2410 Precaution Statements Used In This Manual There are three classifications of precautionary statements used in this manual. The most criticalis a WARNING statement, then the Caution statement and the least critical is the Notestatement. The usage of each statemen...
Page 7 - Product Safety Information 1-3; generator has cooled.
Product Safety Information 1-3 MN2410 Operation Warning Statements ContinuedWARNING: Be sure that you understand how to stop the engine quickly in case of an emergency situation. Become familiar with the controls and safety systems provided with this generatorset. WARNING: Always wear safety glasses...
Page 8 - -4 Product Safety Information; prevent movement during transport.
1-4 Product Safety Information MN2410 Warning Statements ContinuedBurnWARNING: Parts of this generator are extremely hot during and after operation. To prevent severe burns, do not touch any part of the generator until you have first determined if the part is hot. Wearprotective clothing and after u...
Page 9 - Product Safety Information 1-5; terminals to prevent accidental engine rotation or starting.
Product Safety Information 1-5 MN2410 Warning Statements ContinuedMaintenanceWARNING: Before cleaning, inspecting, repairing, refueling or performing any maintenance to the generator set, always be sure the engine has stopped and that all rotating parts have alsostopped. After stopping, certain comp...
Page 10 - -6 Product Safety Information; Caution Statements
1-6 Product Safety Information MN2410 Caution Statements Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Eachreceptacle is powered by a separate generator winding. When replacing a receptacle, inspectthe brass tab that normally links both receptacles. If it is ...
Page 11 - General Information 2-1; Limited Warranty
Section 2General Information General Information 2-1 MN2410 This manual contains information you need to safely and efficiently operate your generator set.During the preparation of this manual every effort was made to ensure the accuracy of itscontents. This manual describes only very basic engine i...
Page 12 - -2 General Information; Notes for Warranty Period:; Owner’s Responsibilities; within the terms of specific warranty.; Limitations
2-2 General Information MN2410 Limited Warranty Continued Warranty Period Generator Series Labor* Parts Portable Products (Premier, Powerchief, DG Series, K Series) 1 Year 3 Years Towable Products (TS) 1 Year or 3,000 Hours Whichever comes first 3 Years or 3,000 Hours Whichever comes first 3600 RPM ...
Page 13 - Figure 3-1 Premier Generators; Remove all fuel from the engine’s fuel tank.
Section 3Receiving & Installation Receiving & Installation 3-1 MN2410 Receiving & Inspection When you receive your generator, there are several things you should do immediately. 1. Observe the condition of the shipping container and report any damage immediately tothe commercial carrier ...
Page 14 - Physical Location; fan to boost circulation should be used.; Installation; Electrical Connections.
3-2 Receiving & Installation MN2410 Physical Location The mounting location of the system is important. It should be installed in an area that isprotected from direct harmful gases or liquids, dust, metallic particles, shock and vibration. It canonly be installed in an outdoor location so the ex...
Page 15 - Note: GFCI is Ground Fault Protected power.; Figure 3-2 Receptacle Connections
Receiving & Installation 3-3 MN2410 Electrical Connections Continued Table 3-1 Single Phase Power Receptacle Description Model Electrical Connection Information (Receptacle Provided at Panel) Straight 120VAC (20Amp) Twist Lock 120VAC (30Amp) Twist Lock 120/240VAC (30Amp) Twist Lock 120/240VAC (5...
Page 17 - Battery Connections Continued; Remove the bag containing the battery box components.; Figure 3-4 Battery Installation; Battery; Use of Electric Motor Loads
Receiving & Installation 3-5 MN2410 Battery Connections Continued Procedure: The correct type battery must be purchased and installed in the battery compartment provided. 1. Remove the bag containing the battery box components. 2. Set the battery on the battery tray. 3. Install the battery hold ...
Page 18 - Series K
3-6 Receiving & Installation MN2410 Optional Wheel Kit PDG2 – 2 Wheel Dolly Kit; and PDG4 – 4 Wheel Dolly Kit An optional 2 or 4 wheel dolly kit is available for Premier portable generators. If you havepurchased one of these kits, refer to MN2409 for the installation instructions. Recommended En...
Page 20 - Start–Up Procedure; Allow 20 seconds between starter motor cranking attempts.; Recoil Start; Disconnect or “Turn Off” all loads connected to the generator set.
4-2 Operation MN2410 Pre–Start Checks Before the engine is started, several things must first be checked. 1. Place the generator set in an open, dry, well ventilated and reasonably level location. 2. If grounding is required for your application, check to make sure your unit is groundedproperly (see...
Page 21 - Troubleshooting and Maintenance 5-1; Maintenance; Inspect all fuel clamps to ensure they are tight.
Section 5Troubleshooting and Maintenance Troubleshooting and Maintenance 5-1 MN2410 Maintenance This manual contains only very minimal engine maintenance instructions. Refer to the enginemanufacturer’s owner’s manual for specific engine maintenance instructions for your generatorset. Any maintenance...
Page 22 - -2 Troubleshooting and Maintenance; Problems and Solutions; Problem; Service; the engine manufacturer’s owner’s manual.
5-2 Troubleshooting and Maintenance MN2410 Problems and Solutions Some of the more common problems are listed in Table 5-1. This information is intended to be acheck or verification that simple causes can be located and fixed. It is not an exhaustive “how to”for all types of problems. Procedures tha...
Page 23 - NEMA 5-15R GFCI Receptacle
Appendix APremier K Series Premier K Series A-1 MN2410 Information in this Appendix applies to the following Baldor Generators:K3000, K5000, K5000E, K6500, K6500E Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Eachreceptacle is powered by a separate generator ...
Page 24 - Figure A-4 Frame Assembly
A-2 Premier K Series MN2410 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure A-3 and A-4. Parts information is provided in Table A-1. Parts information for the engine is provided in theengine manual that was provided with your generator set. Please refer t...
Page 25 - Table A-1 Generator Set Parts List; Continued; Wiring Diagrams
Premier K Series A-3 MN2410 Table A-1 Generator Set Parts List Continued Ref No. Part No. Description K3000 K5000 K5000E K6500 K6500E Not Shown EH0434A00L2B Control Box (Operator Panel) X X X X X Not Shown EH0435A00L2B Control Panel Cover (Operator Panel) X X X X X 13 WD3201A02 AV Voltmeter (Dual Sc...
Page 31 - Operator Panel Configuration; Figure B-1 R30 Operator Panel
Appendix BPremier R Series Premier R Series B-1 MN2410 Information in this Appendix applies to the following Baldor Generators: R30, R45, R45E, R60, R60E Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Eachreceptacle is powered by a separate generator winding. ...
Page 32 - Replacement Parts; Figure B-3 Alternator Assembly; Figure B-4 Frame Assembly
B-2 Premier R Series MN2410 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure B-3 and B-4. Parts information is provided in Table B-1. Parts information for the engine is provided in theengine manual that was provided with your generator set. Please refer t...
Page 33 - Table B-1 Generator Set Parts List
Premier R Series B-3 MN2410 Table B-1 Generator Set Parts List Continued Ref No. Part No. Description R30 R45 R45E R60 R60E Not Shown BG6204H03 Bearing (included with rotor) X X X X X 7 EH0322A00 Cover X X X X X 10 WD1541A18 Duplex Receptacle, 250VAC at 20 Amps, CRO20 X 10 WD1541A33 GFCI Duplex Rece...
Page 34 - Figure B-5 R30 Wiring Diagram
B-4 Premier R Series MN2410 Figure B-5 R30 Wiring Diagram
Page 36 - Figure B-7 R60 Wiring Diagram
B-6 Premier R Series MN2410 Figure B-7 R60 Wiring Diagram
Page 37 - Figure B-8 R60E Wiring Diagram
Premier R Series B-7 MN2410 Figure B-8 R60E Wiring Diagram NOTE: UNLESS SPECIFIED OTHER WISE 1 150 1 160 5540 5150 5120 51 10 1430 1430 51 10 5100 1 120 1420 5510 1 130 5520 8 A W G IDLER BOARD 2920 BLUE T O FRAME GND 5500 GND ALL WIRES 14 A WG. 111 0 1 160 1 11 0 1410 1 120 AMP CB1 LOW AMP 1 170 VO...
Page 39 - Premier OHV Series C-1; NEMA 5-20R GFCI Receptacle; Figure C-3 OHV85E Operator Panel; AC Circuit Breakers.
Appendix CPremier OHV Series Premier OHV Series C-1 MN2410 Information in this Appendix applies to the following Baldor Generators: OHV30, OHV50, OHV60, OHV60E, OHV85E Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Eachreceptacle is powered by a separate gener...
Page 40 - C-2 Premier OHV Series; Figure C-5 Frame Assembly
C-2 Premier OHV Series MN2410 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure C-4 and C-5. Parts information is provided in Table C-1. Parts information for the engine is provided in theengine manual that was provided with your generator set. Please refer...
Page 41 - Premier OHV Series C-3; Table C-1 Generator Set Parts List
Premier OHV Series C-3 MN2410 Table C-1 Generator Set Parts List Continued Ref No. Part No. Description OHV30 OHV40/50/ 60/60E OHV85E 12 WD1541A14 Receptacle, 125/250VAC at 30 Amps, NEMA L14-30R X X 12 WD1541A15 Receptacle, 125/250VAC at 20 Amps, NEMA L14-20R (units before 8/99) X 13 WD3201A02 AV Vo...
Page 42 - C-4 Premier OHV Series; Figure C-6 OHV30 Wiring Diagram
C-4 Premier OHV Series MN2410 Figure C-6 OHV30 Wiring Diagram
Page 43 - Premier OHV Series C-5
Premier OHV Series C-5 MN2410 Figure C-7 OHV40 / OHV50 / OHV60 Wiring Diagram
Page 44 - C-6 Premier OHV Series; Figure C-8 OHV60E Wiring Diagram
C-6 Premier OHV Series MN2410 Figure C-8 OHV60E Wiring Diagram
Page 45 - Premier OHV Series C-7; Figure C-9 OHV 85E Wiring Diagram
Premier OHV Series C-7 MN2410 Figure C-9 OHV 85E Wiring Diagram
Page 46 - C-8 Premier OHV Series
Page 47 - ON - Auto idler is active, engine RPM will reduce when load is removed.
Appendix DPremier OHV100E Series Premier OHV100E Series D-1 MN2410 Information in this Appendix applies to the OHV100E Baldor Generator. Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Eachreceptacle is powered by a separate generator winding. When replacing a ...
Page 48 - Figure D-3 Frame Assembly
D-2 Premier OHV100E Series MN2410 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure D-2 and D-3. Parts information is provided in Table D-1. Parts information for the engine is provided in theengine manual that was provided with your generator set. Please r...
Page 49 - Table D-1 Generator Set Parts List
Premier OHV100E Series D-3 MN2410 Table D-1 Generator Set Parts List Ref No. Part No. Description 1 HB6177A01 Adaptor 2 HA3188A00 Bolt, Rotor Attaching Not Shown HB6155A00 O-Ring, Bearing Pocket in end rail 3 62FN4002 Fan 4 62RA0014A00 Rotor Assembly (includes bearing) Not Shown BG6207H03 Bearing (i...
Page 50 - Figure D-4 OHV100E Wiring Diagram
D-4 Premier OHV100E Series MN2410 Figure D-4 OHV100E Wiring Diagram
Page 51 - Figure D-5 OHV100E Generator Output Wiring Diagram
Premier OHV100E Series D-5 MN2410 Figure D-5 OHV100E Generator Output Wiring Diagram
Page 52 - Figure D-6 OHV100E DC Wiring Diagram
D-6 Premier OHV100E Series MN2410 Figure D-6 OHV100E DC Wiring Diagram
Page 54 - Figure E-3 Frame Assembly
E-2 Premier OHV110E Series MN2410 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure E-2 and E-3. Parts information is provided in Table E-1. Parts information for the engine is provided in theengine manual that was provided with your generator set. Please r...
Page 55 - Table E-1 Generator Set Parts List
Premier OHV110E Series E-3 MN2410 Table E-1 Generator Set Parts List Ref No. Part No. Description 1 HB6177A01 Adaptor 2 HA3188A00 Bolt, Rotor Attaching Not Shown HB6155A00 O-Ring, Bearing Pocket in end rail 3 62FN4002 Fan 4 62RA0014A00 Rotor Assembly (includes bearing) Not Shown BG6207H03 Bearing (i...
Page 56 - Figure E-4 OHV110E Wiring Diagram
E-4 Premier OHV110E Series MN2410 Figure E-4 OHV110E Wiring Diagram
Page 57 - Figure E-5 OHV100E Generator Output Wiring Diagram
Premier OHV110E Series E-5 MN2410 Figure E-5 OHV100E Generator Output Wiring Diagram
Page 58 - Figure E-6 OHV110E DC Wiring Diagram
E-6 Premier OHV110E Series MN2410 Figure E-6 OHV110E DC Wiring Diagram
Page 59 - Baldor District Offices
Baldor District Offices UNITED STATES ARIZONA PHOENIX 4211 S 43RD PLACE PHOENIX, AZ 85040 PHONE: 602-470-0407 FAX: 602-470-0464 CALIFORNIA LOS ANGELES 6480 FLOTILLA COMMERCE, CA 90040 PHONE: 323-724-6771 FAX: 323-721-5859 HAYWARD 21056 FORBES STREET HAYWARD, CA 94545 PHONE: 510-785-9900 FAX: 510-785...
Page 60 - BALDOR GENERATORS; Baldor Electric Company; CALIFORNIA PROPOSITION 65 WARNING:
BALDOR GENERATORS 3815 Oregon Street Oshkosh, WI 54902 (920) 236–4200 or (800) 872–7697 Fax (920) 236–4219 www.baldor.com Baldor Electric Company MN2410 Printed in USA 1/04 C&J1000 WARNING: CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust from this product contains chemicals knownto the state...