Baldor BALDOR GENERATORS - Manuals

Baldor BALDOR GENERATORS – Manual in PDF format online.

Manuals:

Manual

Manual Baldor BALDOR GENERATORS

Summary

Page 2 - TOWABLES; OPERATOR’S MANUAL; ACCESSORIES AND EQUIPMENT WITH THIS GENERATOR SET INCLUDES:; to safely operate your generator set.

TOWABLES OPERATOR’S MANUAL Table of Contents ACCESSORIES AND EQUIPMENT WITH THIS GENERATOR SET INCLUDES: ITEM PAGE SAFETY RECOMMENDATIONS: These recommendations must be read and followed 1 to safely operate your generator set. VOLTAGE RATINGS: This informational page describes features and specifica...

Page 4 - SAFETY WARNINGS; of the safety integrity that was designed into the unit.

SAFETY WARNINGS Revised: 8/13/02 Page 1 of 4 FORM#: S–PSG–001–3Effective: 2/27/98 C:\ISO9001\FORMS\SPSG0013.msw.bbk 1 z Place protective covers and guards over the rotating parts, if rotating parts such as the drive shaft, pulley, belt, etc. are left exposed, they are potentially hazardous. z When c...

Page 6 - FOR GASOLINE OR DIESEL POWERED GENERATOR SETS

SAFETY WARNINGS Revised: 8/13/02 Page 3 of 4 FORM#: S–PSG–001–3Effective: 2/27/98 C:\ISO9001\FORMS\SPSG0013.msw.bbk 3 z Always treat the electrical circuits as if they were energized. z Disconnect all leads plugged into the unit Prior to working on it. z Have the electrical circuits serviced only by...

Page 7 - Do not run the fuel line up against any sharp objects.

SAFETY WARNINGS Revised: 8/13/02 Page 4 of 4 FORM#: S–PSG–001–3Effective: 2/27/98 C:\ISO9001\FORMS\SPSG0013.msw.bbk 4 ```` FOR GASOLINE OR DIESEL POWERED GENERATOR SETS ```` z Check all fuel supply piping and their connections on a monthly basis for fuel leaks. z Use only approved piping and compone...

Page 8 - FORWARD; Thank you for purchasing your Baldor Pow’R Gard Generator Set.

Effective: February 26, 1998Revised 2/01/02Form#: S–CSD–003–7 C:\ISO9001\FORMS\SCSD0037.MSW 5 FORWARD This manual contains the information you need to safely and efficiently operate your generatorset. During the preparation of this manual every effort was made to ensure the accuracy of itscontents. ...

Page 10 - Features & Specifications

7 Features & Specifications Model TS25 TS45 TS80 TS130 TS175 Standby output– 150 0 C Rise (KVA/KW): 3 PH @ 480 Volt 25/20 48/38 81/65 134/107 175/140 3 PH @ 208/240 Volt 25/20 46/37 72/58 131/105 169/135 1 PH @ 240 Volt 18/18 27/27 45/45 70/70 80/80 Continuous Output– 125 0 C Rise (KVA/KW): 3 PH...

Page 12 - STUD; SWITCHABLE; ELECTRICAL CONNECTION INFORMATION; operating – DANGER of electrical shock is present. Use extreme care.

AVAILABLE VOLTAGE:SWITCH POSITION STUD 277/480 1–2–3 = 480 VAC, 3 Phase 1–N, 2–N, 3–N = 277 VAC, 1 Phase 120/240 1–2–3 = 240 VAC, 3 Phase 2–3 = 240 VAC, 1 Phase 2–N, 3–N = 120 VAC, 1 Phase 1–N = 180 – 200 VAC, Wild Leg 120/208 1–2–3 = 208 VAC, 3 Phase 2–3 = 208 VAC, 1 Phase 1–N, 2–N, 3–N = 120 VAC, ...

Page 13 - CONNECTION INFORMATION; during operation eliminate the need for these devices.

10 CONNECTION INFORMATION Your new Baldor Generator has all interconnecting wiring terminated at a junction box. All wiring will beclearly labeled as being load; remote start contacts and AC input terminals and are to be connected asdescribed below. Load – These connections are rated and sized accor...

Page 14 - A. MASTER CONTROL SWITCH; the engine control logic circuitry.

11 CONTROL PANEL OPERATION AND FUNCTION A. MASTER CONTROL SWITCH – This switch controls the starting and stopping of the engine via the engine control logic circuitry. With this switch in the “Manual” mode, the engine will start and run immediately after a10 – 20 second time delay. CAUTION: Please n...

Page 17 - OPERATION – PRE–START PROCEDURE; CAUTION: Wipe up any and all fuel spillage.

14 OPERATION – PRE–START PROCEDURE 1. Fill system fuel tank with clean, fresh diesel fuel. CAUTION: Wipe up any and all fuel spillage. 2. Fill engine crankcase to full mark with clean, fresh lubricating oil per attached engine operating guide. 3. Radiator coolant should be checked at the beginning o...

Page 18 - OPERATION – STARTING; Switch the generator set to the applicable voltage setting.; WARNING: High voltage is present when the generator set is running.; Move the ‘Master Control Switch” to the appropriate position.

15 OPERATION – STARTING 1. Conduct ‘Pre–start Procedures. 2. Switch the generator set to the applicable voltage setting. 3. Connect the load(s) to the circuit breaker. WARNING: High voltage is present when the generator set is running. 4. Move the ‘Master Control Switch” to the appropriate position....

Page 19 - OPERATION; ENGINE CONTROL MODULE:; Run–Off–Auto Switch; SAFETY INPUTS

16 OPERATION The prime mover utilized in this power generating system is controlled via an engine control module.Starting is accomplished by commanding the control to ”start” the engine. This command can begiven by a number of controls. ? The operator control mounted on the front panel.? The remote ...

Page 20 - CRANKING CONTROL; Over–crank Protection; LOSS OF FREQUENCY

17 3. Over–speed Adjustment – (OS) – Over Frequency Over–speed protection is provided by a frequency sensing network within the controller. The trip point of the frequency network is adjustable via a rheostat located on the top of the controller atthe right hand side. Clockwise (CW) rotation increas...

Page 21 - TROUBLESHOOTING – GENERATOR; NO VOLTAGE

18 TROUBLESHOOTING – GENERATOR As with any machine, trouble may develop in electrical generators. It may be due to long serviceor neglect of regular maintenance. Servicing, and checking. Should trouble develop, the follow-ing instructions will be helpful in tracing the cause and making repairs. SPEE...

Page 24 - TROUBLESHOOTING – ENGINE

21 TROUBLESHOOTING – ENGINE CODE LIST OF POSSIBLE CAUSES 1. Battery capacity low. 33. Piston rings not free or are worn or broken. 2. Bad electrical connections. 34. Valve stems and/or guide worn. 3. Fault in starter motor. 35.West type air cleaner too full or wrong oil used. 4. Fault in starter mot...

Page 30 - Rotating Assembly

5 5 P P R R I I N N C C I I P P L L E E S S O O F F O O P P E E R R A A T T I I O O N N Rotating Assembly Main Field (rotor) (+) (-) DC (in) Rotating Rectifier Assembly 3 Phase -- Full Bridge Exciter Armature (rotor) 3 Phase AC (out) DC (in) (+) (-) Automatic Voltage Regulator Exciter Field (stator)...

Page 33 - Hz

8 8 E E N N V V I I R R O O N N M M E E N N T T A A L L C C O O N N S S I I D D E E R R A A T T I I O O N N S S T T h h e e M M a a g g n n a a P P L L U U S S g g e e n n e e r r a a t t o o r r i i s s d d e e s s i i g g n n e e d d f f o o r r h h e e a a v v y y - - d d u u t t y y i i n n d d ...

Page 34 - NA

9 9 L L O O W W W W Y Y E E C C O O N N N N E E C C T T I I O O N N L 2 T 7 T 10 T 1 T 4 L 1 L 3 T 5 T 2 T 11 T 8 T 6 T 3 T 12 T 9 L - L L - N VOLTAGE (LOW WYE) Hz L-L L-N 60 240 139 230 133 220 127 208 120 190 110 50 208 120 200 115 190 110 H H I I G G H H D D E E L L T T A A C C O O N N N N E E C ...

Page 48 - Table 1 – Hitch Towing Capacity; RULES FOR SAFE TRAILER OPERATION; CAUTION – Before you start:; SELECTING THE PROPER TOWING EQUIPMENT; TOWING VEHICLE

Table 1 – Hitch Towing Capacity Hitch Maximum Maximum Normally Class Towing Cap. Tongue Wt. Installed Sub Class I 1000 Lbs. 100 Lbs Foreign or U.S. Sub– compact vehicles Class I 2000 Lbs. 200 Lbs. Compact Vehicles Class II 3500 Lbs. 300 Lbs. Mid–size & Full SizeVehicles Class III 5000 Lbs. Plus ...

Page 49 - SAFE DRIVING

24 ELECTRICAL TRAILER WIRING All trailers must have taillights, brake lights and turn signals connected in with the towing ve-hicle’s electrical system. It is also recommended that a heavy–duty turn signal flasher beinstalled since the trailer lights place an extra load on the car flashers. TOWING H...

Page 50 - SAFETY CHECKS; Check and properly maintain the trailer, hitch, ball and coupler.

25 SAFETY CHECKS The following items should be checked before each use and once every 100 miles of towing: (1) Check lighting to be sure stop, tail and turn signals are working properly. Replace any broken lenses,reflectors or bulbs. (2) Check wires for good connections and possible fraying or weari...

Page 53 - Limited Warranty; Notes for Warranty Period:; Owner ’s Responsibilities:; specifically included within the terms of specific warranty.

28 Limited Warranty Continued Notes for Warranty Period: 1. Labor coverage for warrantable repairs is provided for the applicable periodnot to exceed published rates as contained in the Baldor GeneratorsWarranty Policy. Mileage is allowed only for permanent installations not toexceed published rates...