Baldor GLC40 - Manual

Baldor GLC40

Baldor GLC40 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – Table of Contents; Table of Contents i
  • Page 4 – ii Table of Contents
  • Page 5 – Product Safety Information 1‐1; Safety Notice; Always stop engine before making or removing any connections.; Responsibility; Read This Manual Thoroughly
  • Page 6 – ‐2 Product Safety Information; Symbols; Precaution Statements Used In This Manual; statement, then the; Caution; statement and the least critical is the Note; IMPORTANT SAFETY INSTRUCTIONS; Continued on next page.
  • Page 7 – Product Safety Information 1‐3; Operation Warning Statements; Continued; “ABC” by the National Fire Protection Association is appropriate.
  • Page 8 – ‐4 Product Safety Information; Warning Statements; and local regulations.
  • Page 10 – ‐6 Product Safety Information; terminals to prevent accidental engine rotation or starting.; Caution Statements; Do not support the generator from the top of the frame or enclosure.
  • Page 11 – General Information 2‐1; Limited Warranty; Warranty Period; Generator Series
  • Page 12 – ‐2 General Information
  • Page 13 – General Information 2‐3; Important; Installation Guidelines; - Stationary Combustion Engines and Gas Turbines.; Site Planning; Room Size; Never use the Genset room for storage as well.
  • Page 14 – ‐4 General Information
  • Page 15 – General Information 2‐5; Foundation Checklist
  • Page 16 – ‐6 General Information; Weight Of The Genset
  • Page 17 – General Information 2‐7; Designing An Isolated Foundation
  • Page 18 – ‐8 General Information; Soil Type; Figure 2‐5 Typical Foundation Installation
  • Page 19 – General Information 2‐9; Exhaust System; Exhaust Checklist
  • Page 20 – ‐10 General Information; Figure 2‐6 Exhaust System Calculations
  • Page 21 – General Information 2‐11; Transfer Switch; Transfer Switch Checklist; derated. Allow adequate working space around the transfer switch.
  • Page 22 – ‐12 General Information; Battery Starting System; Battery Location
  • Page 23 – General Information 2‐13; Battery Charger
  • Page 24 – ‐14 General Information
  • Page 25 – Receiving & Installation 3‐1; Receiving & Inspection; Figure 3‐1 Generator Lifting; Lift Point; Physical Location; When the Generator is installed outdoors; Adequate control and exhausting of the heated air.
  • Page 26 – Figure 3‐2 Generator Mounting; Large Exhaust Area; Table 3‐2 Mounting Dimensions
  • Page 27 – Receiving & Installation 3‐3; Secure the Generator; anchor hardware (not provided) in the base frame; Engine Cooling
  • Page 28 – Backpressure must not exceed 20” of water column.
  • Page 29 – Receiving & Installation 3‐5
  • Page 30 – ‐6 Receiving & Installation; Installation; Fuel Connections; The following pamphlets are available from:
  • Page 31 – Receiving & Installation 3‐7; Example: Determining Pipe Size for Natural Gas; 46cubicfeetperhour.; Natural Gas Connections; Pipe; guess, be sure pipe size is adequate for required flow rate.; Figure 3‐3 Gas Line Connections
  • Page 32 – ‐8 Receiving & Installation; Example: Determining Pipe Size for LPV; Do Not guess, be sure pipe size is adequate for required flow rate.
  • Page 33 – Receiving & Installation 3‐9; Electrical Connections; When; Generator Rating; LPV
  • Page 34 – ‐10 Receiving & Installation; Transfer Switch Considerations; Do not mount the transfer switch on the generator set.; Figure 3‐4 Basic Power Transfer System
  • Page 35 – Receiving & Installation 3‐11; Customer Connections
  • Page 36 – ‐12 Receiving & Installation; Battery Charger Considerations
  • Page 37 – Battery Connections; Figure 3‐7 Battery Installation; Battery; Recommended Engine Oil and Battery Type
  • Page 38 – ‐14 Receiving & Installation; Post Installation Checks; Verify that generator and transfer switch are properly grounded.
  • Page 39 – Receiving & Installation 3‐15
  • Page 40 – ‐16 Receiving & Installation
  • Page 41 – Digital Engine Controller Description; Alarm
  • Page 42 – OFF MAN AUT; Ready; kW; Control Mode
  • Page 44 – ‐4 Operation; Alarms; Following alarms are available:; Table 4‐10 Possible Warnings
  • Page 45 – Operation 4‐5; Inputs and Outputs; Table 4‐11 Binary Inputs
  • Page 46 – ‐6 Operation; Analog Inputs; Table 4‐13 Analog Inputs; Set points; Table 4‐14 Basic Setpoints
  • Page 47 – Operation 4‐7; Table 4‐15 Engine Setpoints; Start RPM
  • Page 48 – ‐8 Operation
  • Page 49 – Operation 4‐9; Table 4‐17 Generator Protect Setpoints
  • Page 52 – JDIC
  • Page 53 – Operator Control Panel (MICROPROCESSOR Engine Controller Only); The Operator Control Panel is shown in Figure 4‐13.; Figure 4‐13 Digital Operator Control Panel; MICROPROCESSOR ENGINE CONTROLLER; VOLTAGE
  • Page 54 – Operator Control Panel; Operating Procedures
  • Page 57 – No Load Test; Standard Faults; Digital Input Faults are initiated from external contact inputs.; Internal Faults
  • Page 58 – Figure 4‐15 Engine Controller Inputs & Outputs
  • Page 59 – Analog Faults
  • Page 60 – Output Contacts
  • Page 61 – Display Modes
  • Page 62 – Show Operating Status screens; Other time delay functions are:
  • Page 64 – Engine Parameter Display; Two engine operating parameter screens are provided.; Engine Temperature/Oil Pressure; ENG TEMP; Program Menus; Program Menu
  • Page 65 – Navigation Hints; that parameter value will remain unchanged.; Main Menu Loop
  • Page 66 – Analog Fault Menu Loop; The controller's analog fault settings are described as follows:
  • Page 67 – Digital Fault Menu Loop; The controller's digital fault settings are described as follows:; Calibration Menu Loop; Voltage Sensing Calibration; Zero Calibration
  • Page 68 – Span Calibration; Current Sensing Calibration; Battery Voltage Calibration; SPAN Calibration
  • Page 69 – Engine Temperature & Oil Pressure Calibration; Engine Temperature
  • Page 70 – Figure 4‐16 Configuration Data Sheet
  • Page 71 – Figure 4‐17 Main Menu Loop Parameters; Parameter
  • Page 73 – Figure 4‐21 Engine Control Connections
  • Page 75 – Troubleshooting and Maintenance 5‐1; Maintenance; Inspect all the fuel clamps to ensure they are tight.
  • Page 76 – ‐2 Troubleshooting and Maintenance; Problems and Solutions; Table 5‐1 General Troubleshooting Guide; Problem
  • Page 77 – Troubleshooting and Maintenance 5‐3; Table 5‐2 Troubleshooting Guide (Digital Controller Only)
  • Page 78 – Table 5‐3 Troubleshooting Guide (Analog Controller Only); Controller cannot be “Reset”; Service
  • Page 79 – Figure A‐1 Recommended Mounting Locations
  • Page 80 – Battery Heaters; Installation Considerations:
  • Page 81 – Options & Accessories A‐3; Engine Block Heater; (refer to block heater manual for specific details)
  • Page 82 – A‐4 Series GLC; Silencers; Figure A‐4; (refer to Figure A‐4 for specific details)
  • Page 83 – Options & Accessories A‐5; Fuel Strainers & Fuel Lines; Figure A‐5 Fuel Strainer and Flex Fuel Line Connections; Fuel Strainer; Use appropriate thread sealer as required by plumbing codes.
  • Page 84 – A‐6 Series GLC; Figure A‐6; Locate and drill 4 holes shown in Figure A‐6.
  • Page 85 – Options & Accessories A‐7; Remote Annuciators; Figure A‐7 MEC2 Remote Annunciator
  • Page 86 – A‐8 Series GLC; Radiator Duct Flange; Figure A‐9; Generator
  • Page 87 – Options & Accessories A‐9; Enclosures; Figure A‐10 Generator Lifting
  • Page 88 – A‐10 Series GLC
  • Page 89 – Series GLC B‐1; GLC Circuit Breaker & Electrical Data; Circuit Breaker Size; Wiring Diagrams
  • Page 90 – B‐2 Series GLC; Figure B‐11 Customer Interface Connection Diagram
  • Page 91 – Series GLC B‐3
  • Page 92 – B‐4 Series GLC
  • Page 93 – Series GLC B‐5; Figure B‐14 Single Phase - One Breaker Connection Diagram
  • Page 94 – B‐6 Series GLC; Figure B‐15 Single Phase - Two Breaker Connection Diagram
  • Page 95 – Series GLC B‐7
  • Page 96 – B‐8 Series GLC
  • Page 97 – Series GLC B‐9
  • Page 98 – B‐10 Series GLC
  • Page 99 – Series GLC B‐11; Figure B‐20 Three Phase Connection Diagram
  • Page 100 – B‐12 Series GLC; Figure B‐21 Three Phase Connection Diagram with PMG
  • Page 101 – Series GLC B‐13; Figure B‐22 Three Phase Connection Diagram (Wire 1/0 and larger)
  • Page 102 – B‐14 Series GLC
  • Page 103 – Series GLC B‐15
  • Page 104 – B‐16 Series GLC
  • Page 105 – Series GLC B‐17
  • Page 106 – B‐18 Series GLC; Figure B‐27 Control Box Connections with MEC20 Controller
  • Page 107 – Series GLC B‐19
  • Page 108 – B‐20 Series GLC; Figure B‐29 Control Box Connections with MEC2 Controller
  • Page 109 – Series GLC B‐21; Figure B‐30 Engine Wiring, Woodward 4.3L GM
  • Page 110 – B‐22 Series GLC; Figure B‐31 Engine Wiring, Woodward 5.7L GM
  • Page 111 – Series GLC B‐23; Figure B‐32 Engine Wiring, Woodward 8.1L GM
  • Page 112 – B‐24 Series GLC
  • Page 113 – Baldor District Offices
  • Page 114 – CALIFORNIA PROPOSITION 65 WARNING:; BALDOR ELECTRIC COMPANY
Loading the manual

GLC Generator

(Gaseous Liquid Cooled)

GLC10, 15, 20, 25 30, 40, 45, 60, 65, 100 and 105

Installation & Operating Manual

2/08

MN2408

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Summary

Page 3 - Table of Contents; Table of Contents i

Table of Contents Table of Contents i MN2408 Section 1Product Safety Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Notice 1-1 . . . . . . . . . . . . . . . . . . . . . ....

Page 4 - ii Table of Contents

ii Table of Contents MN2408 Section 4Operation 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Engine Controller Description 4-1 . . . . . . . . . . . . . ....

Page 5 - Product Safety Information 1‐1; Safety Notice; Always stop engine before making or removing any connections.; Responsibility; Read This Manual Thoroughly

Section 1Product Safety Information Product Safety Information 1‐1 MN2408 Safety Notice Be sure that you are completely familiar with the safe operation of this equipment. Thisequipment may be connected to other machines that have rotating parts or parts that arecontrolled by this equipment. Imprope...

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