Page 2 - Table of Contents
Table of Contents Table of Contents i MN1800 Section 1General Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 4 - General Information 1-1; Overview; NEMA Publication MG-2, Safety Standard for Construction and guide; Limited Warranty
Section 1General Information General Information 1-1 MN1800 Overview This manual contains general procedures that apply to Baldor Linear Motor products. Be sure to readand understand the Safety Notice statements in this manual. For your protection, do not install, operateor attempt to perform mainte...
Page 5 - -2 General Information; Safety Notice
1-2 General Information MN1800 Safety Notice : This equipment contains high voltage! Electrical shock can cause serious or fatal injury.Only qualified personnel should attempt installation, operation and maintenance ofelectrical equipment. Be sure that you are completely familiar with NEMA publicati...
Page 6 - General Information 1-3; Receiving; Repairs; For further assistance please contact the factory:
General Information 1-3 MN1800 Receiving Each Baldor motor is thoroughly tested at the factory and carefully packaged forshipment. When you receive your motor, there are several things you should doimmediately. 1. Observe the condition of the shipping container and report any damageimmediately to th...
Page 7 - -4 General Information
Page 9 - LMAC Linear Induction Motor; General Description:; Single or three phase, linear AC induction motor primary.; Motor specifications:; Motor Wire; Function; LMAC Connection Diagram
2-2 Installation & Operation MN1800 LMAC Linear Induction Motor General Description: Single or three phase, linear AC induction motor primary. Construction: Epoxy encapsulated and steel laminated coil assembly (motor primary) Motor secondary(customer supplied) must conform to the following speci...
Page 10 - LMBR Series Brush DC Linear Servo Motor; Mounting
Installation & Operation 2-3 MN1800 LMBR Series Brush DC Linear Servo Motor Mounting The motor primary must be aligned (parallel) to the equipment guide ways within 0.005 ″ (0.127mm) on each end. Use gauge blocks and shims as necessary. Precise parallelalignment of the motor to the equipment gui...
Page 11 - LMBL Series; Brushless Linear Iron Core Servo Motor; Install the magnet assembly onto the machine mounting base.; Figure 2-1 Air Gap Adjustment
2-4 Installation & Operation MN1800 LMBL Series Brushless Linear Iron Core Servo Motor Installation Refer to Figure 2-1. 1. Install the magnet assembly onto the machine mounting base. 2. With the slide assembly removed from the rails, install the coil assembly ontothe slide, tightening the mount...
Page 12 - Continued; Brushless Linear Iron Core Servo Motor Continued; . In other words, the space between coil assemblies may vary,; Figure 2-2 Multiple Coil Assemblies; Strain relieve the wires prior to operating.
Installation & Operation 2-5 MN1800 LMBL Series Continued Brushless Linear Iron Core Servo Motor Continued Multiple Coil Assembly Operation In addition to maintaining an air gap, multiple coil assemblies must also maintain aspacing factor of 1.8 ″ . In other words, the space between coil assembl...
Page 13 - thick non magnetic shim on the magnet track. The; Figure 2-3 Modular Magnet Track Installation; overshoot the rails if not held firmly.; Figure 2-4 Air Gap Adjustment
2-6 Installation & Operation MN1800 LMBL Series Continued Brushless Linear Iron Core Servo Motor Continued Modular Magnet Track Installation Refer to Figure 2-3. Some magnets are provided in modular segments. This is therecommended procedure to install these modular magnet track sections. Note: ...
Page 14 - Remove the air–gap setting shim from the magnet track before use.; Figure 2-5 Modular Magnet Track Installation
Installation & Operation 2-7 MN1800 LMBL Series Continued Brushless Linear Iron Core Servo Motor Continued Modular Magnet Track Continued 4. Install the remaining magnet track sections on the base plate. See Figure 2-5. 5. Remove the air–gap setting shim from the magnet track before use. Figure ...
Page 15 - LMCF Series Brushless Linear Cog Free Servo Motor; Multiple Coil Assembly Operation; Figure 2-6 Air Gap Spacing; Exceeding those limits will permanently damage the motor.
2-8 Installation & Operation MN1800 LMCF Series Brushless Linear Cog Free Servo Motor 1. Install the coil and magnet assemblies. While mounting the coil, be sure toadjust coil assembly so it is centered within the magnet assembly with equal airgap in the vertical and horizontal positions. See Fi...
Page 16 - LD9073A00 Hall Sensor Cable Connections (6 pin to flying leads); LMNC Moving Coil Type; General Description
Installation & Operation 2-9 MN1800 LMCF Series Brushless Linear Cog Free Servo Motor Continued LD9073A00 Hall Sensor Cable Connections (6 pin to flying leads) Pin# Color Description 1 Black C 2 Red B 3 N.C. 4 Green Ground 5 White A 6 Brown +5VDC LMNC Moving Coil Type General Description Bi–dire...
Page 17 - LMNM Moving Magnet Type
2-10 Installation & Operation MN1800 LMNM Moving Magnet Type Non Commutated DC Linear Servo Motor General Description: Bi–directional DC linear motor with integral bearing. (Refer to catalog BR1 800 for motorspecifications, if your motor is custom; refer to documentation included with shipment o...
Page 18 - LMPY Series Polynoid Linear Motor Holding Option; The rectifier package is wired externally in the stator circuit.
Installation & Operation 2-11 MN1800 LMPY Series Polynoid Linear Motor Holding Option Mounting: The rectifier package is wired externally in the stator circuit. For 115/60Hz, rectifier package CO0126A00 is provided.For 230/60Hz, rectifier package CO0125A00 is provided.Rated holding force is only...
Page 19 - LMPY Series; Polynoid Linear Motor Holding Option Continued; Leadwire Connection; Mounting Instructions
2-12 Installation & Operation MN1800 LMPY Series Continued Polynoid Linear Motor Holding Option Continued Operation Considerations The motor must always be operated within the specified operating parameter limits. Exceeding those limits will permanently damage the motor. Note: Rod should not sup...
Page 20 - LMSS Series Linear Stepper; Roller Bearing Motor
Installation & Operation 2-13 MN1800 LMSS Series Linear Stepper Roller Bearing Motor Installation Prior to placing the Forcer on the Platen both surfaces must be cleaned. Use thismethod: 1. Apply masking tape to lamination surface of the Forcer to remove any metalliccontaminants. 2. Using alcoho...
Page 21 - LMSS Series; Air Bearing Motor; pin Female to flying leads
2-14 Installation & Operation MN1800 LMSS Series Continued Air Bearing Motor Cleaning the Forcer and Platen Prior to placing the Forcer on the Platen both surfaces must be cleaned. Use this method: 1. Apply masking tape to lamination surface of the Forcer. Removing the taperemoves large particle...
Page 22 - LMDS Series Dual Axis Linear Stepper
Installation & Operation 2-15 MN1800 LMDS Series Dual Axis Linear Stepper Motor Items Required but NOT Included 1. A regulated 80 PSI air supply with a 5 micron filter for each motor. A water separator is also required. 2. Two or four phase, 2 ampere (micro) stepper motor driver/controller for e...
Page 23 - Positioning Stages; Unpacking; Be sure to observe the following guidelines:; Stage Specifications Disclaimer
2-16 Installation & Operation MN1800 Leadwire Connection 1 2 3 4 5 6 7 8 9 Female (D Sub) 2 3 4 5 6 7 8 9 Female (D Sub) 1 10 11 12 13 14 15 17 16 18 19 20 21 22 23 24 25 Color Pin# Description (2 Phase 25 pin pin to flying leads) Red 1 (X) A+ Winding Green 2 (X) A– Winding Yellow 3 (X) B+ Windi...
Page 24 - Hard anodized aluminum; Stage specifications:; Refer to Encoder connections.
Installation & Operation 2-17 MN1800 LSE Series Enclosed Position Stage General Description: Single axis linear stage with linear motor, linear bearings, linear encoder, limit switches,cable carrier, and bellows Construction: Hard anodized aluminum Bearing type: Recirculating ball linear bearing...
Page 25 - AY1779A00 LSE with Renishaw Encoder (RGH24) Flying Leads; External Connections
2-18 Installation & Operation MN1800 AY1775A00 LSE, Encoder (RGH24) & Hall Connections for LinDrive/MintDrive (15 pin to flying leads) Color Pin# Description Green 1 A+ Blue 2 B+ Pink 3 C+ White 4 Hall1 5 N/C Yellow 6 A– Red 7 B– Gray 8 C– Black 9 Hall3 Red 10 Hall2 Brown 11 +5VDC (Halls Bro...
Page 27 - LSE Stage Connector Locations
2-20 Installation & Operation MN1800 LSE Stage Connector Locations Home Limit LD9123A00 LD9125A02 LD9124A00 LD9125A01 Limit
Page 28 - Hard anodized aluminum, black oxide steel; Connectors are available, contact Baldor for more information.
Installation & Operation 2-21 MN1800 LSC Series Cross Roller Position Stage General Description: Single axis linear stage with linear motor, linear bearings, linear encoder, limit switches,cable carrier (on some models), and bellows Construction: Hard anodized aluminum, black oxide steel Bearing...
Page 29 - AY1779A00 LSE with Renishaw Encoder (RGH24) Flying Leads
2-22 Installation & Operation MN1800 AY1775A00 Leadwire Connection for LinDrive 15 pin Color Pin# Description Green 1 A+ Blue 2 B+ Pink 3 C+ White 4 Hall1 5 N/C Yellow 6 A– Red 7 B– Gray 8 C– Black 9 Hall3 Red 10 Hall2 Brown 11 +5VDC 12 N/C White 13 Encoder GND(Halls Brown) 1415 Outer shield to ...
Page 30 - Leadwire Connection Limit Switch Pigtails
Installation & Operation 2-23 MN1800 Leadwire Connection Limit Switch Pigtails 671P OUT L 1 2 3 4 1 2 3 4 671P OUT L 671P OUT L Home H–Limit Limit Color Pin# Description Brown 1 Limit & Home power * 2 N/C White 3 Limit Output Green 4 Ground Color Pin# Description Brown 1 Limit & Home pow...
Page 31 - Recirculating ball type linear bearing
2-24 Installation & Operation MN1800 LSS Series Single Bearing Position Stage General Description: Single axis linear stage with cog–free linear motor, linear bearings, optical linear encoder,limit switches, cable carrier and bellows Construction: Magnet assembly/stage base is hard chrome plated...
Page 34 - 9 Pin Circular Connector; Encoder / Hall Connections
Installation & Operation 2-27 MN1800 AY1682A00 LSX Stage Endplate Internal Connections * Limit & Home power is +4 to +24VDC. A B C D E F G H J K L M N P R S T U V 19 Pin Circular Connector (Male) 1 2 3 4 5 11 12 13 14 15 Male (D Sub) 15 Pin D Sub (Male) Color Pin# Description Red A Motor Pha...
Page 35 - Pin D Sub
2-28 Installation & Operation MN1800 LD9102A00 LSX Motor/Limit Cable Connections (19 pin to flying leads) * Limit & Home power is +4 to +24VDC. A B C D E F G H J K L M N P R S T U V 19 Pin Circular Connector (Female) Color Pin# Description Red A Motor Phase A (U) White B Motor Phase B (V) Bl...
Page 36 - LSX Leadwire Connection Limit Switch Pigtails
Installation & Operation 2-29 MN1800 LSX Leadwire Connection Limit Switch Pigtails 670P OUT L 1 2 3 4 1 2 3 4 Limit Color Pin# Description Brown 1 Limit & Home power * 2 N/C White 3 Limit Output Green 4 Ground Color Pin# Description Brown 1 Limit & Home power * Black 2 Home Output Red 3 ...
Page 38 - requirements lubrication, consult Baldor.; Cross Roller Type Bearing
Installation & Operation 2-31 MN1800 Bearing Maintenance Recirculating Bearing Rail And Block Lubrication type: For grease lubrication, a lithium–soap base grease (consistency No. 2 of JIS) is most frequently used. For linear guides operating under a heavy load, agrease containing extreme pressu...
Page 39 - Encoder Maintenance; RSF Series MSA6x Enclosed Type; Digital output, glass scale
2-32 Installation & Operation MN1800 Encoder Maintenance RSF Series MSA6x Enclosed Type Technical Data: Linear encoders measure the position of linear axis without mechanicaltranslation components. This reduces the potential error due to thermal behavior of thelinear motor and backlash from mech...
Page 40 - RSF Series MS6x Open Type Glass Scale
Installation & Operation 2-33 MN1800 RSF Series MS6x Open Type Glass Scale Encoder type: Non contact optical, glass scale, open type. Open scale linear encodersare used primarily where environmental conditions are clean, dry and free of oils. Due tothe fragile nature of the encoder scale, extra ...
Page 41 - Renishaw RGH22 series Open Type Metal Scale; Digital output, metal scale
2-34 Installation & Operation MN1800 Renishaw RGH22 series Open Type Metal Scale Encoder type: Non contact optical, metal scale, open type. Open scale linear encodersare used primarily where environmental conditions are clean, dry and free of oils. Due tothe fragile nature of the encoder scale, ...
Page 42 - Renishaw RGH22 series Open Type Metal Scale Continued
Installation & Operation 2-35 MN1800 Renishaw RGH22 series Open Type Metal Scale Continued Specifications: DC Power: 5VDC @ 120mA Output Signal: Square wave differential line driver to EIA RS422 (except limit switch Q and external set–up signal X). Model Resolution Speed (m per second) Edge Sepa...
Page 43 - ELGO Mix 4 series Magnetic Type; Quad digital output; Encoder Head Output Connector Pin Assignment
2-36 Installation & Operation MN1800 ELGO Mix 4 series Magnetic Type Encoder type: Non contact, magnetic, open type. Open scale linear encoders are usedprimarily where environmental conditions are clean, dry and free of oils. The magneticencoder scale is susceptible to damage from magnetic field...
Page 44 - Note: These resolutions; ELGO Mix 5 series Magnetic Type
Installation & Operation 2-37 MN1800 Mix 4 and Mix 5 Dial Settings Dial Setting Resolution (using 4x multiplier) 1000 1000 µ m/pulse (1mm) Note: These resolutions are only availablewith 4 edgecounting mode. 500 500 µ m/pulse (0.5mm) 100 100 µ m/pulse (0.1mm) 50 50 µ m/pulse (0.05mm) 10 10 µ m/pu...
Page 45 - Encoder Specifications
2-38 Installation & Operation MN1800 Encoder Head Output Connector Pin Assignment ML6040A00 Cable Color Pin# Description Black 1 Encoder GND White 2 +5VDC Green 3 Encoder A+ Pink 4 Encoder B+ Brown 5 Encoder C+ Yellow 6 Encoder A– Red 7 Encoder B– Gray 8 Encoder C– 6 5 3 2 1 8 4 7 Encoder Specif...
Page 46 - Cables and Cable Chain Procedures; pneumatic hoses, please contact Baldor for assistance.
Installation & Operation 2-39 MN1800 Cables and Cable Chain Procedures If your positioning stage is supplied with a cable chain, follow these recommendationsregarding its use: S Your stage is supplied with high flex cables that are designed to withstandmillions of bend cycles. In addition, the i...
Page 47 - Additional Cables
2-40 Installation & Operation MN1800 Additional Cables LD9110A00 LinDrive External Encoder Output X7 Leadwire Connection (9 pin to flying leads) 1 2 3 4 5 6 7 8 9 Male (D Sub) Color Pin# Description Green 1 A+ Pink 2 B+ Brown 3 C+ 4 N.C. Black 5 DGND Yellow 6 A– Red 7 B– Gray 8 C– 9 N.C. LD9101A...
Page 48 - BALDOR ELECTRIC COMPANY; Baldor Electric Company
BALDOR ELECTRIC COMPANY P.O. Box 2400 Ft. Smith, AR 72902–2400 (501) 646–4711 Fax (501) 648–5792 Baldor Electric Company MN1800 Printed in USA 1/01 C&J1500 CHTEL: +41 52 647 4700FAX: +41 52 659 2394 DTEL: +49 89 90 50 80FAX: +49 89 90 50 8491 UKTEL: +44 1454 850000FAX: +44 1454 850001 ITEL: +3...
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