Baldor ID101F50-E - Manuals

Page 2 - Table of Contents

Table of Contents Table of Contents i Section 1General Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limited Warranty 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Notice 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 6 - Limited Warranty

Section 1General Information General Information 1-1 Limited Warranty For a period of two (2) years from the date of original purchase,BALDOR will repair or replace without charge controls which ourexamination proves to be defective in material or workmanship.This warranty is valid if the unit has n...

Page 7 - Safety Notice; PRECAUTIONS; WARNING: Do not touch any circuit board, power device

1-2 General Information Safety Notice This equipment contains voltages that may be as great as 800volts! Electrical shock can cause serious or fatal injury. Onlyqualified personnel should attempt the start-up procedure ortroubleshoot this equipment. This equipment may be connected to other machines ...

Page 8 - WARNING: Be sure the system is properly grounded

General Information 1-3 WARNING: Be sure the system is properly grounded before applying power. Do not apply ACpower before you ensure that all groundinginstructions have been followed. Electricalshock can cause serious or fatal injury. WARNING: Do not remove cover for at least five (5) minutes afte...

Page 9 - Specifications

1-4 General Information Specifications Horse Power 0.5 - 1 HP @ 115VAC, 1PH0.5 - 5 HP @ 230VAC, 3PH1 - 5 HP @ 460VAC, 3PH Input Voltage 95 - 127 VAC, 50/60Hz, Single Phase187 - 253VAC, 50/60Hz, Three Phase342 - 506VAC, 50/60Hz, Three Phase Phase Imbalance (3Phase Only) ± 2% Input Frequency 50/60Hz (...

Page 12 - Ratings; Note: 230VAC three phase units can be operated at 115VAC

General Information 1-7 Ratings Catalog No. HP (kW) Input Output g (kW) VAC Amps Volts VAC Amps Cont * Amps Peak ID101F50-E 0.5 (0.37) 115 4.5 230 2.2 3.3 ID10101-E 1.0 (0.75) 115 8.9 230 4.0 6.0 ID102F50-E 0.5 (0.37) 230 1.9 230 2.2 3.3 ID10201-E 1.0 (0.75) 230 3.8 230 4.0 6.0 ID10202-E 2.0 (1.5) 2...

Page 14 - Location and Mounting; C. If the control is mounted into an existing control cabinet,

Section 2Installation Installation 2-1 This section describes the proper mounting and wiring of theBALDOR Series 10 Inverter. If problems arise, please refer tothe troubleshooting information located in Section 4. Location and Mounting Select a mounting surface for the inverter that will allow theco...

Page 15 - Terminal Access Cover Removal

2-2 Installation Terminal Access Cover Removal To remove the Terminal Access Cover insert a small bladescrewdriver into the slots located on the lower left and right handcorners of the access cover. Use a slight twisting motion whilelifting upward to loosen one side. Use the same motion toloosen the...

Page 16 - Terminal and Jumper Locations; Figure 2-2 Terminal and Jumper Locations; Wiring Considerations

Installation 2-3 Terminal and Jumper Locations Figure 2-2 shows the location of the power terminal strip , controlterminal strip , ground lug, and user adjustable jumper locations.Only motor and input power should be connected to the powerterminal strip. Motor ground and input power earth groundshou...

Page 17 - Provide additional short circuit capability at the inverter.

2-4 Installation Caution: Separate over-current protection may berequired by the National Electrical Code. Theinstaller of this equipment is responsible forcomplying with the National Electrical Codeand any applicable local codes which governsuch practices as wiring protection,grounding, disconnects...

Page 18 - Wire Size and Protection Devices; Input and output wire size is based on use of 60/75

Installation 2-5 Caution: Do not use power factor correctioncapacitors on the input power lines to theinverter or damage to the control may result. All external control wiring to the inverter should be run in aseparate conduit from all other wiring. The use of shieldedtwisted pair wire is recommende...

Page 19 - Recommended Terminal Tightening Torques; Tightening Torques; Main Circuit Wiring; See recommended tightening torques for terminal connectors.

2-6 Installation Recommended Terminal Tightening Torques Catalog No. Tightening Torques g Power Terminal TB1 Control Terminal Strip All Series 10 10 In-Lb (1.13 Nm) 2 In-Lb (0.23 Nm) Caution: Do not use this control with any inputvoltage other than stated on the controlnameplate. Use of control with...

Page 20 - AC Power Connections

Installation 2-7 AC Power Connections Connect the fused three phase AC power lines to the inputpower terminals L1, L2, and L3. The phase rotation of the inputpower is not important since the control is not sensitive to phaserotation of the input power. For single phase AC power connectto input power...

Page 21 - Motor Connections

2-8 Installation Motor Connections Connect the three phase power leads of the AC motor toterminals M1, M2, and M3 of the inverter power terminal strip.The motor ground lead or case ground should be connected tothe inverter chassis ground screw. The motor should beconnected to the inverter at all tim...

Page 22 - Figure 2-3 Typical Connections for M-Contactor

Installation 2-9 M-Contactor If required by local codes or for safety reasons, an M-Contactor(motor circuit contactor) may be installed. However, incorrectinstallation or failure of the M-Contactor or wiring may damagethe control. Caution: If an M-Contactor is installed, the controlmust be disabled ...

Page 23 - Logic Wiring; Analog Command Inputs

2-10 Installation Logic Wiring All logic and control connections are made at the control terminalstrip located on the motor control board. Screw type terminalsare provided for easy connection to your external control stationand meters. The control terminal strip can be divided into fourmajor categor...

Page 25 - Jumper J19 Input Selection; Jumper J19 Selections

2-12 Installation motor to coast to a stop. The fault or coast to stop operation ofthe MOL input terminal is selected by parameter 77-External TripSelect. The selection of pull- up or pull-down logic is set byjumper J19. Jumper J19 Input Selection Jumper J19 is a pin-jumper selector located to the l...

Page 26 - Relay Outputs; Selection Of Operation Mode And Connection Diagrams

Installation 2-13 Relay Outputs Programmable relay outputs are available for external monitoringof the drive condition. These outputs are available at terminalsNO (Normally Open) and NC (Normally Closed) with a commonat terminal RCM (Relay Common). The circuit must becompleted by connection at termi...

Page 27 - Wire Run/Stop Connections; Speed Select

2-14 Installation 2 Wire Run/Stop Connections Parameter 21 - Operating Mode = 2 or 3Parameter 41 - Accel/Decel/Coast select = 0, 1, 2, 4, 5 or 6 J19 Pull–Up Logic J19 Pull–Down Logic See recommended tightening torques for terminal connectors. Speed Select PS3 PS2 PS1 Function Open Open Open Keypad o...

Page 29 - Wire Run/Stop Connections

2-16 Installation 3 Wire Run/Stop Connections Parameter 21 - Operating Mode = 4 or 5 J19 Pull–Up Logic J19 Pull–Down Logic See recommended tightening torques for terminal connectors. Speed Select PS2 PS1 Function Open Open Keypad or Analog Command Input Open Closed 33 - Preset Speed #1 Closed Open 3...

Page 30 - Wire Run/Stop, Electronic Potentiometer Connections

Installation 2-17 2 Wire Run/Stop, Electronic Potentiometer Connections Parameter 21 - Operating Mode = 6 " ! J19 Pull–Up Logic " ! J19 Pull–Down Logic 3 Wire Run/Stop, Electronic Potentiometer Connections Parameter 21 - Operating Mode = 7 " ! J19 Pull–Up Logic " ! J19 Pull–Down Logi...

Page 31 - Analog Meter

2-18 Installation MOL Terminal Connections (77-External Trip Select) J19 Pull–Up Logic J19 Pull–Down Logic Analog Meter Relay Output See recommended tightening torques for terminal connectors.

Page 33 - Check of Electrical Items; Verify AC line voltage at source matches control rating.; WARNING: MAKE SURE THAT UNEXPECTED

2-20 Installation Pre-Operation Checks Check of Electrical Items After completing all the installation steps and before applying linepower to the system, carefully check the following items: 1. Verify AC line voltage at source matches control rating. 2. Inspect all power terminations for workmanship...

Page 34 - Verify jumper J19 settings.

Installation 2-21 Temporary Application of Power Double check electrical and mechanical connections beforeapplying power to the control. Temporarily apply power and observe that the display is on. Ifthis indication doesn’t occur, double check all connections andverify input voltage. If the display s...

Page 36 - Keypad Key Functions

Section 3Operation Operation 3-1 Keypad Key Functions The programming and basic operation of the Series 10 Inverteris accomplished by simple keystrokes on the operator controlpanel. The function of the keys are as follows:

Page 38 - Keypad Status Indicator; STATUS INDICATION

Operation 3-3 Arrow is also used to decrement the set speed in the Stop Modeand decrement the actual speed in the Run Mode. The value willdecrease at a faster rate after holding the DOWN Arrow key for 5seconds. Pressing SHIFT while holding the DOWN Arrow willbypass the 5 second delay. ENTER Used to ...

Page 39 - Description of Keypad Displays

3-4 Operation Description of Keypad Displays The custom, back-lit, LCD display provides information on driveoperation and programming. The four large 7-segment displaysshow inverter output and programming data. Two smaller 7-segment displays are used to indicate parameternumbers. Special symbols and...

Page 41 - Control Operation Adjustment

3-6 Operation Program Mode Use the Program Mode to customize the control to suit a varietyof applications by programming the operating parameters. Fromthe Stop Mode press the PROG key to access the Level 1Program Mode. Hold the SHIFT key and press the PROG key toaccess the Level 2 Program Mode. When...

Page 42 - Level One Parameter Adjustments; 0% and should not be used for

Operation 3-7 Level One Parameter Adjustments 07-Last Fault - A view only parameter that displays the mostrecent fault condition along with the elapsed time from the lastrestart of the control and the fault occurrence. The elapsed timeis indicated in 0.1 hour increments with 0.9 hour maximumdisplaye...

Page 44 - Electronic Pot Control Terminal Logic

Operation 3-9 Electronic Pot Control Terminal Logic Parameter 21-Operating Mode = 6 or 7 COMMAND DESCRIPTION CONTROL TERMINALS DESCRIPTION FWD REV PS1 PS2 STOP OPEN OPEN X X Speed = 0 CLOSED CLOSED X X FWD Decrease CLOSED OPEN CLOSED X FWD Hold CLOSED OPEN OPEN OPEN FWD Increase CLOSED OPEN OPEN CLO...

Page 45 - Note: Since the motor uses rotor slip to produce motor torque,

3-10 Operation Note: Since the motor uses rotor slip to produce motor torque, the motor speed will not necessarily increase/decreaselinearly with a linear increase/decrease in applied motorfrequency. Some trial and error may be necessary to findthe optimum Accel and Decel settings for your applicati...

Page 48 - Level Two Parameter Adjustments

Operation 3-13 Parameter 75-RELAY OUTPUT SELECT Value Description 0 Off 1 Ready. Inactive at Fault, Low Voltage, Idle, and in ProgramMode 2 Fault 3 Forward and Reverse Output, Output Frequency above 0.5 Hz 4 Reverse Output, Output Frequency above 0.5 Hz 5 Forward Output, Output Frequency above 0.5 H...

Page 50 - Note: Preset Speed adjustments set the commanded frequency

Operation 3-15 35-Preset Speed #3 - Sets the output frequency when PresetSpeed #3 is commanded at the Control Terminal Strip. Theadjustable range is 0.1-400 Hz. The factory setting is 40 Hz. 36-Preset Speed #4 - Sets the output frequency when PresetSpeed #4 is commanded at the Control Terminal Strip...

Page 55 - Note: In some cases the Max. Output Volts along with the

3-20 Operation 53-Control Base Frequency - Sets the point on the V/Hz profilewhere the output voltage becomes a constant value withincreasing output frequency. The base frequency point definesthe output frequency where the motor goes from constant torque(or variable torque) to constant horsepower op...

Page 59 - WARNING: A lightly loaded motor may suddenly; Parameter 82-Start Options

3-24 Operation If the inverter is set in an Auto Restart Mode and normaloperation is using input power to start and stop the motor, theinverter may be started once every two minutes. The inverter willprevent operation if more frequent starts are commanded usingline power connection. Synchro Starts -...

Page 62 - Diagnostic Displays; Typical Fault Display.

Section 4Troubleshooting Troubleshooting 4-1 Diagnostic Displays Several diagnostic displays are available from the keypaddisplay to aid in trouble shooting the inverter. These displaysmay occur from normal operation or from a fault trip condition. Manual Restart (Line Start Lockout). See parameter ...

Page 64 - Indication

Troubleshooting 4-3 Maintenance The BALDOR Series 10 inverters require very little maintenance,if any, and should provide years of trouble free operation wheninstalled and applied correctly. Occasional visual inspectionshould be considered to insure tight wiring connections and toavoid the build up ...

Page 72 - Parameter List; Level 2 parameters are shaded.

Appendix AParameters Parameters A-1 Parameter List Param No. Parameter Description Adj. Range Factory Setting User Setting 02 Software revision View only View only 03 Rated current View only View only 07 Last fault View only View only 08 Second fault View only View only 09 First fault View only View...

Page 73 - Parameter List – Continued

A-2 Parameters Parameter List – Continued Param No. Parameter Description Adj. Range Factory Setting User Setting 47 DC brake time 0-5sec 0.2sec 48 DC brake voltage 0-15% Factory Set 51 V/Hz profile 0-5 0 52 Torque boost 0-25% Factory Set 53 Control base frequency 26-960Hz 60Hz 59 Maximum output vol...

Page 74 - BALDOR ELECTRIC COMPANY; Baldor Electric Company

BALDOR ELECTRIC COMPANY P.O. Box 2400 Fort Smith, AR 72902–2400 (501) 646–4711 Fax (501) 648–5792  Baldor Electric Company Printed in USA MN710 6/98 C&J2500 Form 1099A