Alto-Shaam QC2-100 - Manuals

Page 3 - d e L i V e r y

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 . d e L i V e r y This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and rep...

Page 4 - n o t e; c a u t i o n; This appliance is intended to chill or freeze

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 . n o t e For equipment delivered for use in any location regulated by the following directive:DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE. c a u t i o n Used to ...

Page 5 - c l e a r a n c e r e Q U I r e M e n T S; Unit should not be tipped on its side.; TO PREVENT PERSONAL INJURY,; noTe; d a n g e r; I n S T a l l a T I o n; S I T e I n S T a l l a T I o n

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 3 . c l e a r a n c e r e Q U I r e M e n T S 18" (457mm) minimum clearance from heat producing equipment . QC2-100 reQuires 6" (152mm) clearance from top . I n S T a l l a T I o n r e Q U I r...

Page 6 - I n S T a l l a T I o n r e Q U I r e M e n T S; W a T e r D r a I n a G e; Evaporator pan: no InstallatIon rEqUIrEd; Electrical Connection

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 4 . I n S T a l l a T I o n r e Q U I r e M e n T S The model QC2-3 is a counter mounted unit and must use legs that allow for a 4" (102mm) clearance between the cabinet and the counter. For all o...

Page 7 - Trolley Guide Installation; G U I D e I n S T a l l a T I o n f o r T r o l l e y o p T I o n o n Q c 2 - 1 0 0 & Q c 2 - 1 0 0 / r e M o T e

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 5 . S I T e I n S T a l l a T I o n I n S T a l l a T I o n Trolley Guide Installation 1. Align each guide rail with the holes located under the cabinet. 2. Fasten each guide rail with washer, lock wa...

Page 8 - S U b T I T l e; T I T l e; with standard leg; W e I G h T

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 6 . S U b T I T l e T I T l e 5" (127mm) Electrical Connection Cord Length: 9 ' (2743mm) 55-3/4" (1416mm) 27" (686mm) ALTO SHAAM 30" (762mm) 35-1/4" (895mm) with caster option 10-...

Page 9 - p r o D U c T \ p a n c a p a c I T y

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 7 . S U b T I T l e T I T l e Qc2-20 57” (1448mm) 36” (914mm) Cord Length 9’ (2743mm) 36” (914mm) 42” (1067mm) 60” (1524mm) 36” (914mm) p r o D U c T \ p a n c a p a c I T y M a x i M u M C h i l l i ...

Page 11 - w e i g h t

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 9 . S U b T I T l e T I T l e Qc2-100 I n S T a l l a T I o n S I T e I n S T a l l a T I o n 40-7/8" (1036mm) 14" (355mm) Electrical Connection Condensate Drain 51" (1294mm) 93-5/8" (...

Page 12 - o p T I o n S a n D a c c e S S o r I e S

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 0 . S U b T I T l e T I T l e MoDel > Qc2-3 Qc2-20 Qc2-40 Qc2-100 Qc2-100 remote Casters, 3" (76mm) [ set of 4] 5014890 — — — — Casters, 5" (127mm) [ set of 4] 5014751 5014751 5014751 — —...

Page 13 - e l e c T r I c a l; after electrical connections have been; e l e c T r I c a l S p e c I f I c a T I o n S

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 1 . S U b T I T l e T I T l e e l e c T r I c a l I n S T a l l a T I o n This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The Quickchil...

Page 14 - o p e r a T I n G I n T r o D U c T I o n

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 2 . T I T l e o p e r a T I o n o p e r a T I n G I n T r o D U c T I o n The Alto-Shaam ® Quickchiller ™ is a processing refrigeration system designed to rapidly and uniformly decrease the temperat...

Page 15 - chIll proceSSInG cycleS; proceSSInG WITh The USe of probeS; InITIal QUIckchIller operaTIon; prechIllInG The cabIneT

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 3 . T I T l e o p e r a T I o n chIll proceSSInG cycleS The Alto-Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing tem...

Page 16 - aDDITIonal InforMaTIon; press the

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 4 . T I T l e o p e r a T I o n aDDITIonal InforMaTIon ➤ Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods...

Page 17 - soFt cHIll ... To rapidly decrease the; c o n T r o l p a n e l I D e n T I f I c a T I o n

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 5 . T I T l e o p e r a T I o n soFt cHIll … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C). Soft Chill is re...

Page 18 - b a S I c o p e r a T I o n; o p e r a T I o n; SelecTIon Screen

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 6 . S U b T I T l e T I T l e b a S I c o p e r a T I o n o p e r a T I o n 1. Starting from the off position, press the power key on . The Alto-Shaam name will illuminate and the SelecTIon Screen w...

Page 19 - a D v a n c e D o p e r a T I o n; holD TeMp; The length of time the chiller is; When In The holD TeMp MoDe afTer a chIll

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 7 . Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 7 . S U b T I T l e T I T l e c a u t i o n ADEQUATE SPACING MUST BE ALLOWED BETWEEN PANS FO...

Page 20 - ManUal operaTIon; The display will require the operator to select; .” to advise the operator that the; note: When a removable probe is unplugged,; facTory DefaUlT SeT poInTS; Q U I c k f r e e Z e , h a r D c h I l l , S o f T c h I l l

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 8 . S U b T I T l e T I T l e ManUal operaTIon 1. Starting from the off position, press the power key on . The Alto-Shaam name will illuminate and the SelecTIon Screen will appear on the display. Th...

Page 21 - a D v a n c e D o p e r a T I o n — p r e S e T p r o G r a M M I n G; p r e S e T p r o G r a M o p e r a T I o n; p r o G r a M M I n G p r e S e T S

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 9 . a D v a n c e D o p e r a T I o n — p r e S e T p r o G r a M M I n G o p e r a T I o n p r e S e T p r o G r a M o p e r a T I o n 1. Starting from the off position, press the power key on . Th...

Page 22 - chanGinG user settinGs; proGramminG user settinGs; USer SeTTInGS; a D v a n c e D o p e r a T I o n – U S e r S e T T I n G S

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 0 . S U b T I T l e T I T l e chanGinG user settinGs Starting from the off position, press the power key on . The Alto-Shaam name will illuminate and the SelecTIon Screen will appear on the display....

Page 23 - probe verIfIcaTIon; chIll MoDe lock

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 1 . 8. haccp DoWnloaD This is displayed only when the control is connected to a USB DataLogger. [Optional feature] With the HACCP Download selected, press the Start key and insert USB data stick. Di...

Page 24 - facTory SeTTInGS

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 2 . a D v a n c e D o p e r a T I o n – U S e r S e T T I n G S o p e r a T I o n 13. DrIp TIMe (MInUTeS) This is the amount of time the drain heater will run after a hot-gas defrost function before...

Page 25 - Wipe probes and probe brackets with

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 3 . T I T l e o p e r a T I o n fooD probe USe Unpacking food probes1. Cut and remove the plastic ties keeping the probe cables coiled during shipment. When removing the ties, exercise caution to av...

Page 26 - f o o D h a n D l I n G G U I D e l I n e S; During portioning and packaging operations,

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 4 . Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 4 . S U b T I T l e T I T l e o p e r a T I o n f o o D h a n D l I n G G U I D e l I n e S ...

Page 27 - p r o D U c T c a p a c I T y p e r p a n :; 0 kg per batch; Q U I c k c h I l l e r p a n c a p a c I T y :; D O N O T O V E R L O A D T H E Q U I C K C H I L L E R F O R T H E P R O C E S S I N G F U N C T I O N .; c h I l l I n G p a n c a p a c I T y c h a r T

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 5 . T I T l e o p e r a T I o n p r o D U c T c a p a c I T y p e r p a n : Foods for chill or freeze processing should be portioned into shallow pans to a depth not to exceed 2-inches (51mm). The i...

Page 28 - T h e f o l l o W I n G c h a r T o f p o r T I o n S I Z e S a n D S e r v I n G c a p a c I T y; p o r T I o n S I Z e S a n d p a n c a p a c I T I e S; p a n s I Z E

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 6 . T I T l e o p e r a T I o n T h e f o l l o W I n G c h a r T o f p o r T I o n S I Z e S a n D S e r v I n G c a p a c I T y p e r p a n I S p r o v I D e D a S a G e n e r a l r e f e r e n c ...

Page 29 - protecting StainLeSS SteeL SurfaceS; It is important to guard against corrosion; cLeaning agentS; c L e a n i n g a n d p r e V e n t i V e M a i n t e n a n c e

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 7 . T I T l e c a r e a n D c l e a n I n G protecting StainLeSS SteeL SurfaceS It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate...

Page 30 - SeVere daMage or; WARRANTY BECOMES VOID IF

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 8 . T I T l e InTerIor cleanInG Remove the optional roll-in cart (trolley) from cart equipped models. Open the Quickchiller door to warm the interior of the cabinet.1. Remove any loose food debris w...

Page 31 - c o n T r o l e r r o r D I S p l a y S; the factory default values. Contact service if problem persists.; Real Time Clock not detected. Contact service if problem persists.; PROBE N; coil open Shorted; signifies coil number that is shorted.; note: Display will signify; where calibration is good, or; that you ensure the food is safe for consumption according to

Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 9 . T I T l e T r o U b l e S h o o T I n G c o n T r o l e r r o r D I S p l a y S control display action required real Time clock bad E-60: REAL TIME CLOCK DEFAULTS LOADED, VERIFY CORRECT TIME, PO...

Page 32 - p a r t s i n f o r m a t i o n; Q C 2 - 3 B o t t o m

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 30 Q C 2 - 3 B o t t o m 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 Item Part Description Qty. 1 RE-29821 Condensing Unit Duct 1 2 PE-29819 Top Louver Channel 1 3 PE-29830 Compressor Louver ...

Page 33 - Q C 2 - 3 B o x v i e w

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 31 1 3 2 4 7 5 6 8 9 10 11 12 13 14 21 20 16 17 18 15 19 4 Q C 2 - 3 B o x v i e w Item Part Description Qty. 1 BT-29841 Holding Bracket Ref Line 1 2 PR-34299 Probe Receptacle Assemb...

Page 34 - Q C 2 - 3 C o i l v i e w; Upon installation of drip

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 32 Q C 2 - 3 C o i l v i e w 1 2 3 4 5 6 7 8 9 10 11 12 14 15 13 16 Upon installation of drip pan, silicone pan perimeter to interior liner bottom Add plastic edge guard to drip pan ...

Page 35 - Q C 2 - 3 C o m p r e s s o r v i e w

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 33 Q C 2 - 3 C o m p r e s s o r v i e w 1 3 2 4 7 4 5 6 Item Part Description Qty. 1 RE-29861 Condensing Assembly, 1/2 MED R404A 120V 1 2 SW-29823 Pressure Switch 1 3 FI-29862 Dryer...

Page 36 - Q C 2 - 3 C o n t r o l B o x

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 34 Q C 2 - 3 C o n t r o l B o x 2 1 3 4 5 6 7 8 9 11 12 14 15 16 17 10 18 13 1 Item Part Description Qty. 1 BT-29929 Dinrail, End Stop 2 2 BA-34010 Digital Relay 2, Circuit Board 1 ...

Page 37 - Q C - 2 0 B o t t o m

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 35 Q C - 2 0 B o t t o m 2 3 4 5 6 6 7 8 1 Item Part Description Qty. 1 PN-29968 Compressor Louver 1 2 FI-29954 Filter Dryer 1 3 VA-29900 Valve, Pressure Regulator 1 4 RE-29947 Compr...

Page 38 - Q C - 2 0 B o x v i e w

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 36 Q C - 2 0 B o x v i e w 12 9 12 11 9 10 7 8 4 3 5 1 2 6 14 15 16 17 17 18 13 19 20 19 Item Part Description Qty. 1 CU-29964 Capacitor, 14MFD, 440VAC 1 2 BT-29918 Din Rail 1 3 FU-2...

Page 39 - Q C - 2 0 C o i l v i e w

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 37 Q C - 2 0 C o i l v i e w 3 10 1 2 17 6 7 8 9 4 5 11 12 13 14 16 15 Item Part Description Qty. 1 RE-29944 Coil, QuickChiller QC2-20 1 2 PR-34704 Probe Receptacle Assembly 1 3 SN-3...

Page 40 - Q C - 2 0 C o m p r e s s o r v i e w

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 38 1 2 3 4 4 5 6 7 8 Q C - 2 0 C o m p r e s s o r v i e w Item Part Description Qty. 1 FI-29954 Filter Dryer 1 2 VA-29900 Solenoid Valve, Sporlan Pressure Regulator 1 3 RE-29947 Com...

Page 41 - Q C - 2 0 C o n t r o l p a n e l; Q C - 2 0 C o n t r o l B o x

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 39 Q C - 2 0 C o n t r o l p a n e l 3 2 Apply Weather Stripping to Front Top Edge of Panel 4 1 5 5 6 9 7 8 Item Part Description Qty. 1 SC-29933 Bolt, M5 12 2 CC-34682 QuickChiller ...

Page 42 - Q C 2 - 4 0 C o m p r e s s o r

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 40 Q C 2 - 4 0 C o m p r e s s o r 5 6 2 1 3 4 2 Item Part Description Qty. 1 VA-29898 Valve, Liquid Line Solenoid 2 2 SE-29897 Solenoid Valve & Coil, Danfoss, 120V 2 3 VA-29900 ...

Page 43 - Q C 2 - 4 0 C o m p r e s s o r H o u s i n g

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 41 Q C 2 - 4 0 C o m p r e s s o r H o u s i n g 2 3 4 5 6 1 Item Part Description Qty. 1 FU-29901 Breaker, 2 Pole 20 AMP 1 2 PE-29902 Compressor Louver 1 3 LG-29904 6" Leg, Stan...

Page 44 - Q C 2 - 4 0 C o i l

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 42 Q C 2 - 4 0 C o i l 2 2 1 Suction Line 1 3 Hot Gas Defrost Line Discharge Line Item Part Description Qty. 1 RE-29905 Coil Assembly, 19x20 QuickChiller 2 2 VA-29906 Valve, Expansio...

Page 45 - Q C 2 - 4 0 D o o r

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 43 Q C 2 - 4 0 D o o r 1 6 7 4 5 4 3 2 Item Part Description Qty. 1 HG-29913 Upper Hinge, Bracket, Left-Hand 1 2 HD-26967 Handle, Door 1 3 BT-29911 Lower Bracket, Horizontal Pivot, L...

Page 46 - Q C 2 - 4 0 i n t e r i o r

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 44 Q C 2 - 4 0 i n t e r i o r 5 4 1 2 3 4 Item Part Description Qty. 1 PR-34299 Probe, Receptacle 3 2 PR-34298 Probe, Quick Connect 3 3 PE-29916 Panel, QC2-40 Fan Guard, Right 1 4 S...

Page 47 - Q C 2 - 4 0 C o n t r o l p a n e l

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 45 Q C 2 - 4 0 C o n t r o l p a n e l 12 13 1 2 3 4 5 6 7 8 9 10 16 15 14 11 17 19 18 19 20 Item Part Description Qty. 1 TM-29921 Terminal Block, Pluggable, 180 Deg, 7 Position 1 2 ...

Page 49 - Q C 2 - 1 0 0 C o m p r e s s o r

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 47 Q C 2 - 1 0 0 C o m p r e s s o r 1 2 2 3 4 5 6 7 8 Item Part Description Qty. 1 TE-29986 Tee, Copper, 3/8 x 3/8 x 3/8" ID 4 2 RE-35155 Solenoid Valve & Coil, Danfoss, 120...

Page 52 - Q C 2 - 1 0 0 i n t e r i o r

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 50 Q C 2 - 1 0 0 i n t e r i o r 1 2 6 5 8 7 3 4 9 10 11 12 13 14 * not shown Item Part Description Qty. 1 RE-29983 Condensing Unit, 3HP 208/230V 1 Phase 1 RE-35172 Condensing Unit, ...

Page 53 - Q C 2 - 1 0 0 C o n t r o l p a n e l

p a r t s i n f o r m a t i o n Q u i c k c h i l l e r P a r t s • Q u i c k c h i l l e r O w n e r s M a n u a l • 51 Q C 2 - 1 0 0 C o n t r o l p a n e l 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 Item Part Description Qty. 1 CC-35050 HACCP Data Logger, USB Port, option 1 2 BA-34010 Relay Boar...

Page 60 - T R A N S P O R T A T I O N D A M A G E a n d C L A I M S; L I M I T E D W A R R A N T Y

T R A N S P O R T A T I O N D A M A G E a n d C L A I M S All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such case...