Alto-Shaam 1020ESG - Manuals

Page 3 - COMBITOUCH; ESG SERIES • GAS INSTALLATION MANUAL • 1.; D E L I V E R Y; C A U T I O N; TO PREVENT PERSONAL INJURY,

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 1. THE INFORMATION CONTAINED IN THIS MANUAL IS IMPORTANT FOR THE PROPER INSTALLATION OF THIS OVEN. PLEASE READ CAREFULLY AND RETAIN FOR FUTURE REFERENCE. IMPROPER CONNECTION OF THIS APPLIANCE WILL NULLIFY ALL WARRANTIES. LES INFORMATIONS CONTENUES...

Page 4 - ESG SERIES • GAS INSTALLATION MANUAL • 2.; This appliance is intended to cook, hold; CAUTION

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 2. C A U T I O N Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. C A U T I O N Used to indicate the presen...

Page 5 - ESG SERIES • GAS INSTALLATION MANUAL • 3.; I N S T A L L A T I O N; SITE INSTALLATION; See the section titled Gas Exhaust.; THE OVEN MUST REMAIN ON THE; D A N G E R

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 3. I N S T A L L A T I O N SITE INSTALLATION INSTALLATION CODES & STANDARDS The following codes and standards are required for installation of this oven: AIR SUPPLY, ELECTRICAL CONNECTIONS, WATER CONNECTIONS, AND WASTE WATER DISCHARGE. Install...

Page 6 - ESG SERIES • GAS INSTALLATION MANUAL • 4.; MINIMUM CLEARANCE REQUIREMENTS; To avoid equipment damage, observe

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 4. MINIMUM CLEARANCE REQUIREMENTS LEFT SIDE 6” (152mm) MINIMUM 18” (457mm) SERVICE ACCESS RECOMMENDED 20” (508mm) FROM HEAT PRODUCING EQUIPMENT RIGHT SIDE 4” (102mm) BACK 4” (102mm) FOR PLUMBING TOP 20” (508mm) FOR AIR MOVEMENT BOTTOM 20” (508mm) ...

Page 7 - ESG SERIES • GAS INSTALLATION MANUAL • 5.; In order to ensure proper ventilation, a minimum; Additional clearance is needed for service; from the back of the oven for plumbing connections.

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 5. I N S T A L L A T I O N SITE INSTALLATION POSITIONING REQUIREMENTS q In order to ensure proper ventilation, a minimum distance of at least 6-inches (152mm) must be kept from the control panels side (left) of the oven and any adjoining surfaces....

Page 8 - ESG SERIES • GAS INSTALLATION MANUAL • 6.; COMMON SPECIFICATIONS

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 6. I N S T A L L A T I O N COMMON SPECIFICATIONS q CombiGuard™ BWS Blended Water System FI-28727 (INCLUDES 50 GALLON TANK, 1 MEMBRANE & 3 FILTERS) q CombiGuard™ BWS Replacement Filter Cartridge AMS-QT FI-29316 q CombiGuard™ BWS Replacement Fil...

Page 9 - ESG SERIES • GAS INSTALLATION MANUAL • 7.

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 7. 6 • 10 ES G B C D 2-15/16" (74mm) 2" (50mm) 47-5/16" (1201mm) 42-1/16" (1068mm) 40-1/8" (1018mm) 37" (939mm) 34-5/16" (871mm) Water Drain (Bottom) 21-11/16" (550mm) 5-3/16" (131mm) 25" (635mm) 7-1/2" ...

Page 10 - ESG SERIES • GAS INSTALLATION MANUAL • 8.

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 8. 10 • 10 ES G 21-11/16" (550mm) 5-3/16" (131mm) 42-1/16" (1068mm) 40-1/8" (1018mm) 37" (939mm) 34-5/16" (871mm) Water Drain (Bottom) 5" (125mm) 5-9/16" (140mm) 40-1/8" (1019mm) 33-7/8" (860mm) 44-15/16"...

Page 11 - ESG SERIES • GAS INSTALLATION MANUAL • 9.

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 9. 7 • 14 ES G D A B Water Drain (Bottom) (650mm) 8-1/2" (216mm) 42" (1066mm) 5-1/8" (130mm) 31-3/4" (805mm) 33-1/8" (840mm) 7-3/16" (181mm) 73-7/16" (1865mm) 36-7/16" (925mm) 30-3/ 16 " (766mm) [D] 4-5/8" (...

Page 12 - ESG SERIES • GAS INSTALLATION MANUAL • 10.

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 10. 10 • 20 ES G 45-3/16" (1148mm) 42-7/16" (1077mm) 22-11/16" (575mm) 12-13/16" (325mm) Water Drain (Bottom) 2-3/16" (56mm) 30-5/8" (778mm) 32-13/16" (833mm) 44" (1118mm) 2" (50mm) 31-3/4" (805mm) 8-15/16&#...

Page 13 - ESG SERIES • GAS INSTALLATION MANUAL • 11.

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 11. 12 • 18 ES G 25-5/8" (650mm) 33-1/8" (840mm) 45-3/16" (1148mm) 42-7/16" (1077mm) 22-11/16" (575mm) 12-13/16" (325mm) Water Drain (Bottom) 8-1/2" (216mm) 31-3/4" (805mm) 51-3/8" (1305mm) 40-9/16" (1030mm)...

Page 14 - ESG SERIES • GAS INSTALLATION MANUAL • 12.

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 12. 20 • 20 ES G [A,B] 4-3/8" (110mm) [D] 4-9/16" (116mm) [C] 3-9/16" (89mm) Water Drain (Side Back) [D] 4-5/8" (116mm) 2" (50mm) 55-7/16" (1407mm) 73-13/16" (1875mm) 5-7/8" (148mm) 17-1/4" (438mm) 19-11/16"...

Page 15 - ESG SERIES • GAS INSTALLATION MANUAL • 13.; ELECTRICAL; connections have been completed, operate; Directives

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 13. I N S T A L L A T I O N ELECTRICAL An electrical wiring diagram is located behind the control panel on the left side of the oven. This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. Wi...

Page 16 - ESG SERIES • GAS INSTALLATION MANUAL • 14.; MOBILE EQUIPMENT RESTRAINT; Install a manual gas shut-off valve along with an; W A R N I N G; RISK OF ELECTRIC SHOCK.; Appliance must be secured

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 14. I N S T A L L A T I O N MOBILE EQUIPMENT RESTRAINT The gas Combitherm must use a connector that complies with The Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 CSA 6.16 and addenda Z21.69a-1989. A quick disconnect devise must...

Page 17 - ESG SERIES • GAS INSTALLATION MANUAL • 15.; VENTILATION REQUIREMENTS; DO NOT

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 15. I N S T A L L A T I O N VENTILATION REQUIREMENTS An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 022...

Page 18 - ESG SERIES • GAS INSTALLATION MANUAL • 16.; GAS SUPPLY & INSTALLATION; GAS SPECIFICATIONS; NATURAL GAS; INSTALLATION REQUIREMENTS; GAS PRESSURE CHART; TECHNICAL SPECIFICATIONS; Natural Gas; Propane Gas; Min. Connected Pressure

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 16. I N S T A L L A T I O N GAS SUPPLY & INSTALLATION The Alto-Shaam gas Combitherm has been set to operate with either natural gas or propane as indicated on the identification name plate. Make certain the gas supply matches the nameplate inf...

Page 19 - ESG SERIES • GAS INSTALLATION MANUAL • 17.

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 17. I N S T A L L A T I O N GAS SUPPLY & INSTALLATION Remove any tape or compound residue on all external thread connections before proceeding. Use an approved gas pipe sealant at all external threaded connections, Gas piping used on gas conne...

Page 20 - ESG SERIES • GAS INSTALLATION MANUAL • 18.

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 18. I N S T A L L A T I O N GAS SUPPLY & INSTALLATION The minimum size requirement for gas piping or a flexible connector is 3/4 - inch (19mm). For long runs of gas piping, the pipe diameter must conform to the tables in the National Fuel Gas ...

Page 21 - ESG SERIES • GAS INSTALLATION MANUAL • 19.; NEVER USE AN OPEN; • If unable to contact your gas supplier,

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 19. I N S T A L L A T I O N GAS SUPPLY & INSTALLATION LEAK TESTING If a pressure leak test above 1/ 2 psi is to be performed on the building supply gas piping, the shut-off gas valve and oven inlet gas supply line must be disconnected from the...

Page 22 - ESG SERIES • GAS INSTALLATION MANUAL • 20.; WATER SUPPLY & INSTALLATION; WARNING; CONTAMINANT; ALTO-SHAAM COMBITHERM WATER QUALITY MINIMUM STANDARDS; USE A DRINKING QUALITY, COLD WATER SUPPLY ONLY

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 20. I N S T A L L A T I O N WATER SUPPLY & INSTALLATION WARNING TO PREVENT WATER PIPES OR HOSES FROM BURSTING, INCOMING WATER SUPPLY SHOULD BE TURNED OFF WHEN THE APPLIANCE IS NOT IN USE. WARNING WATER SUPPLY MUST BE OPEN WHEN CLEANING PROGRAM...

Page 23 - ESG SERIES • GAS INSTALLATION MANUAL • 21.; WATER REQUIREMENTS; Flush the water line at the installation site.; ONE SUGGESTED; CombiGuardTM

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 21. I N S T A L L A T I O N WATER SUPPLY & INSTALLATION WATER REQUIREMENTS TWO (2) COLD WATER INLETS - DRINKING QUALITY ONE (1) TREATED WATER INLET: 3/4” NPT* ONE (1) UNTREATED WATER INLET: 3/4” NPT* LINE PRESSURE: 30 to 90 psi 2.8 to 6.2 bar ...

Page 24 - ESG SERIES • GAS INSTALLATION MANUAL • 22.; WATER VALVE

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 22. I N S T A L L A T I O N 1-1/2” (41mm) diameter connection required Condensate Pan Clean Out The oven must discharge through an indirect waste pipe by means of an air gap. The drain fitting is supplied with a 1-1/2-inch (41mm) NPT thread. A uni...

Page 25 - ESG SERIES • GAS INSTALLATION MANUAL • 23.; COMBITOUCHTM CHECKLIST; Use this list as a final check of oven installation conformance.; ARE ALL CLEARANCE; WATER SUPPLY AND DRAINS:; ARE BOTH WATER SUPPLY LINES

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 23. COMBITOUCH™ CHECKLIST Use this list as a final check of oven installation conformance. Damage directly attributed to improper set up, installation, or cleaning can invalidate warranty claims. CLEARANCES: ARE ALL CLEARANCE REQUIREMENTS MET? q Y...

Page 26 - ESG SERIES • GAS INSTALLATION MANUAL • 24.; CombiTouch ERROR CODES; unit is not operating properly, check the; PRESS THE START ICON TO ACKNOWLEDGE THE ERROR.; Error call out in Display

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 24. I N S T A L L A T I O N CombiTouch ERROR CODES This section is provided for the assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel. If your Alto-Shaam ® unit is not operating pro...

Page 27 - ESG SERIES • GAS INSTALLATION MANUAL • 25.

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 25. I N S T A L L A T I O N CombiTouch ERROR CODES Error Code Error call out in Display Description of Error Possible reason E13 Boiler Temperature High Boiler temperature overheats — Scale build up inside steam generator. — Scale build up on wate...

Page 28 - ESG SERIES • GAS INSTALLATION MANUAL • 26.; No Water In Boiler; lower fan motor too hot; See Motor Control Error Code list; Vent not open

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 26. I N S T A L L A T I O N CombiTouch ERROR CODES Error Code Error call out in Display Description of Error Possible reason E34 Steam Generator Drain Pump Fault Water level in steam generator does not drop during cleaning program — Scale build up...

Page 29 - ESG SERIES • GAS INSTALLATION MANUAL • 27.; No rinse water

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 27. see motor control error chart on next page I N S T A L L A T I O N CombiTouch ERROR CODES Error Code Error call out in Display Description of Error Possible reason E57 No rinse water During rinse no water fl ow is detected through solenoid val...

Page 30 - ESG SERIES • GAS INSTALLATION MANUAL • 28.; Type of Error; CombiTouch MOTOR CONTROL ERROR CODES

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 28. I N S T A L L A T I O N Type of Error Indication Release of Error Undervoltage LED fl ashing sequence, with 1 fl ash per period. Voltage of intermediate circuit is less than 250V Overvoltage LED fl ashing sequence, with 2 fl ashes per period. ...

Page 31 - ESG SERIES • GAS INSTALLATION MANUAL • 29.; ERROR CODES

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 29. I N S T A L L A T I O N ERROR CODES When the oven malfunctions, an error code will appear in the display. PRESS THE START ICON TO ACKNOWLEDGE THE ERROR. The icons that begin to flash represent operational modes that are still usable.When the o...

Page 32 - ESG SERIES • GAS INSTALLATION MANUAL • 30.; O R I G I N A L E Q U I P M E N T L I M I T E D W A R R A N T Y; THIS WARRANTY DOES NOT APPLY TO:

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 30. O R I G I N A L E Q U I P M E N T L I M I T E D W A R R A N T Y Alto-Shaam, Inc. warrants to the original purchaser that any original part that is found to be defective in material or workmanship will, at Alto-Shaam’s option, subject to provis...

Page 33 - ESG SERIES • GAS INSTALLATION MANUAL • 31.; T R A N S P O R T A T I O N D A M A G E A N D C L A I M S

COMBITOUCH TM ESG SERIES • GAS INSTALLATION MANUAL • 31. W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls , Wisconsin 53052-0450 • U.S.A. PHONE: 262.251.3800 • 800.558-8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY www.alto-shaam.com All Alto-Shaam equipment is sold F.O.B. ship...