Page 3 - Table of; Safety Information
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT © Copyright 2009, Alliance Laundry Systems LLCAll rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. F8343001 1 ...
Page 4 - Explanation of Safety Messages
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8343001 2 Safety Information Explanation of Safety Messages Throughout this manual and on machine decals, you will find precautionary statements (“DANGER,” “WARNING,” and “CAUTION”) followed by specific instructions. These precauti...
Page 5 - Important Safety Instructions; WARNING
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Safety Information 3 F8343001 Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand. Important Safety Instructions 1. Read all instructions before using the...
Page 7 - Safety Decals
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Safety Information 5 F8343001 Safety Decals Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.To provide personal safety ...
Page 8 - Introduction; Customer Service
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8343001 6 Introduction Customer Service Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.If literature or re...
Page 9 - Model Identification
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Introduction 7 F8343001 Model Identification Information in this manual is applicable to these washers. HCD020GD2HCL020GD2HCL020GN2HCL030GN2HCL040GN2HCL060GN2HCN020GC2HCN020GD2HCN020GE2HCN020GN2HCN020GX2HCN020GY2HCN030GC2HCN030GD2HC...
Page 10 - Theory of Operation
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8343001 8 Theory of Operation Starting the Machine The door lock will not allow a cycle to be started until the door has been closed. Fill The operator selects a cycle and starts the machine. Water enters the machine through water ...
Page 11 - Troubleshooting; Never start the washer-extractor with any guards/panels removed.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9 F8343001 Troubleshooting To reduce the risk of electrical shock, fire, explosion, serious injury or death: Disconnect electrical power to the washer-extractor before servicing it. Close the gas shut-off valve to the washer-ext...
Page 12 - Machine Does Not Start When Control Reads “Press Start”
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 10 1. Machine Does Not Start When Control Reads “Press Start” CHM497S Machine does not start when control reads “Press Start” and Start Button is pressed Is there 5VDC between H6 -3 and H6-6 on the AP2 Contr...
Page 13 - Machine Does Not Start When Control Reads “Press Start”; NOTE: Refer to the wiring diagram supplied with
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting 11 F8343001 Machine Does Not Start When Control Reads “Press Start” NOTE: Refer to the wiring diagram supplied with your machine. CHM505S CHM505S B A
Page 14 - “dOOr” Displayed at Startup or When Vend Satisfied
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 12 2. “dOOr” Displayed at Startup or When Vend Satisfied CHM482S Is door handle fully engaged? Fully latch door. No Is magnet present on door? Yes Replace magnet. No Is J15 plug fully engaged? Yes Firmly sea...
Page 15 - “dOOr” Displayed at Startup or When Vend Satisfied
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting 13 F8343001 “dOOr” Displayed at Startup or When Vend Satisfied NOTE: Refer to the wiring diagram supplied with your machine. CHM504 CHM504S A
Page 16 - Door Does Not Lock at Startup
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 14 3. Door Does Not Lock at Startup CHM480S Door Does Not Lock at Startup Is door handle fully engaged? No Fully latch door. Replace/Adjust solenoid as neccsssary. Is there 24VDC between H6-1 and H6-5? Door ...
Page 17 - Door Does Not Lock at Startup
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting 15 F8343001 Door Does Not Lock at Startup NOTE: Refer to the wiring diagram supplied with your machine. CHM504 CHM504S A A B
Page 22 - Machine Does Not Fill with Water
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 20 5. Machine Does Not Fill with Water CHM481S Machine Does Not Fill With Water. Is water turned on? Turn water on. Is there a fill step programmed? Program a fill step. A B C Is the J30 plug fully inserted?...
Page 23 - Machine Does Not Fill with Water
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting 21 F8343001 Machine Does Not Fill with Water NOTE: Refer to the wiring diagram supplied with your machine. CHM509S CHM509S A B C
Page 24 - Abnormal Operation
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 22 6. Abnormal Operation CH Abnormal Operation (water level, coast time, etc) Is the capacity jumper configuration at H14 on the AP1 Output Board incorrect? Use capacity information on schematic toselect cor...
Page 25 - Abnormal Operation
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting 23 F8343001 Abnormal Operation NOTE: Refer to the wiring diagram supplied with your machine. CHM510S CHM510S A
Page 26 - Door Fails to Unlock at End of the Cycle
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 24 7. Door Fails to Unlock at End of the Cycle CH Door Fails to Unlock at End of the Cycle Yes Is the solenoid mechanically bound? Replace/adjust solenoid as necessary Is there continuity through low level p...
Page 27 - Door Fails to Unlock at End of fhe Cycle
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting 25 F8343001 Door Fails to Unlock at End of fhe Cycle NOTE: Refer to the wiring diagram supplied with your machine. CHM504S CHM504S A B
Page 28 - Excessive Cycle Time
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 26 8. Excessive Cycle Time CHM489S Excessive Cycle Time Is water passing through the drain during fill? Yes Repair/replace drain valve as necessary. No Is the machine slow to fill? Yes Check water pressure a...
Page 34 - No External Supplies
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 32 11. No External Supplies CH No External Supplies A Is the ribbon cable between H10 on AP1 Output Board and RB1 on AP4 Auxiliary Output Supply Board connected and in good shape? No Re-connect ribbon cable ...
Page 35 - No External Supplies
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting 33 F8343001 No External Supplies NOTE: Refer to the wiring diagram supplied with your machine. CHM508S A
Page 38 - Machine Powers Up in Factory Test Mode (Sheet 1 of 2)
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 36 Machine Powers Up in Factory Test Mode (Sheet 1 of 2) NOTE: Refer to the wiring diagram supplied with your machine. CHM505S CHM505S A
Page 39 - Machine Powers Up in Factory Test Mode (Sheet 2 of 2)
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting 37 F8343001 Machine Powers Up in Factory Test Mode (Sheet 2 of 2) NOTE: Refer to the wiring diagram supplied with your machine. CHM509S CHM509S B
Page 40 - Machine Fills at Wrong Temperature
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 38 13. Machine Fills at Wrong Temperature CHM Machine Fills at Wrong Temperature Are both hot and cold fill valves on? Turn water valves on. No Are filter screens in fill hoses clear? Clean/replace filter sc...
Page 41 - Machine Fills at Wrong Temperature
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting 39 F8343001 Machine Fills at Wrong Temperature NOTE: Refer to the wiring diagram supplied with your machine. CHM506S CHM506S A
Page 44 - No Rotation without Drive Fault (80 Pound Models Only)
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 42 No Rotation without Drive Fault (80 Pound Models Only) NOTE: Refer to the wiring diagram supplied with your machine. CHM509S CHM509S B A
Page 51 - Can’t Access Programming
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting 49 F8343001 20. Can’t Access Programming CHM495S Can’t Access Programming Is there alternately 5VDC and less than 1VDC at H3-11 to H3-2 when access panel switch is operated? Replace AP2 Control Logic Board. Yes Inspe...
Page 52 - Can’t Access Programming
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Troubleshooting F8343001 50 Can’t Access Programming NOTE: Refer to the wiring diagram supplied with your machine. CHM505S CHM505S A B