Page 3 - Table of Contents; Multifuel Series
Table of Contents Table of Contents i MN2413 Section 1Product Safety Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Notice 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 4 - ii Table of Contents
Page 5 - Product Safety Information 1-1; Safety Notice; Always stop engine before making or removing any connections.; Responsibility
Section 1Product Safety Information Product Safety Information 1-1 MN2413 Safety Notice Be sure that you are completely familiar with the safe operation of this equipment. Thisequipment may be connected to other machines that have rotating parts or parts that arecontrolled by this equipment. Imprope...
Page 6 - -2 Product Safety Information; Precaution Statements Used In This Manual; Continued on next page.
1-2 Product Safety Information MN2413 Precaution Statements Used In This Manual There are three classifications of precautionary statements used in this manual. The most criticalis a WARNING statement, then the Caution statement and the least critical is the Notestatement. The usage of each statemen...
Page 7 - Product Safety Information 1-3; generator has cooled.
Product Safety Information 1-3 MN2413 Operation Warning Statements ContinuedWARNING: Be sure that you understand how to stop the engine quickly in case of an emergency situation. Become familiar with the controls and safety systems provided with this generatorset. WARNING: Always wear safety glasses...
Page 8 - -4 Product Safety Information; prevent movement during transport.
1-4 Product Safety Information MN2413 Warning Statements ContinuedBurnWARNING: Parts of this generator are extremely hot during and after operation. To prevent severe burns, do not touch any part of the generator until you have first determined if the part is hot. Wearprotective clothing and after u...
Page 9 - Product Safety Information 1-5; terminals to prevent accidental engine rotation or starting.
Product Safety Information 1-5 MN2413 Warning Statements ContinuedMaintenanceWARNING: Before cleaning, inspecting, repairing, refueling or performing any maintenance to the generator set, always be sure the engine has stopped and that all rotating parts have alsostopped. After stopping, certain comp...
Page 10 - -6 Product Safety Information; Caution Statements
1-6 Product Safety Information MN2413 Caution Statements Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Eachreceptacle is powered by a separate generator winding. When replacing a receptacle, inspectthe brass tab that normally links both receptacles. If it is ...
Page 11 - General Information 2-1; Limited Warranty
Section 2General Information General Information 2-1 MN2413 This manual contains information you need to safely and efficiently operate your generator set.During the preparation of this manual every effort was made to ensure the accuracy of itscontents. This manual describes only very basic engine i...
Page 12 - -2 General Information; Notes for Warranty Period:; Owner’s Responsibilities; within the terms of specific warranty.; Limitations
2-2 General Information MN2413 Limited Warranty Continued Warranty Period Generator Series Labor* Parts Portable Products (Premier, Powerchief, DG Series, K Series) 1 Year 3 Years Towable Products (TS) 1 Year or 3,000 Hours Whichever comes first 3 Years or 3,000 Hours Whichever comes first 3600 RPM ...
Page 13 - Figure 3-1 Powerchief; Remove all fuel from the engine’s fuel tank.
Section 3Receiving & Installation Receiving & Installation 3-1 MN2413 Receiving & Inspection When you receive your generator, there are several things you should do immediately. 1. Observe the condition of the shipping container and report any damage immediately tothe commercial carrier ...
Page 14 - Physical Location; fan to boost circulation should be used.; Installation; Electrical Connections.
3-2 Receiving & Installation MN2413 Physical Location Although the PC Multifuel generator set is portable, it is really designed to be permanently installed at it’s fuel source (LPG tank or Natural Gas pipe).The mounting location of the system is important. It should be installed in an area that...
Page 15 - Note: GFCI is Ground Fault Protected power.; Figure 3-2 Receptacle Connections; Figure 3-3 Frame Ground Connection
Receiving & Installation 3-3 MN2413 Electrical Connections Continued Table 3-1 Single Phase Power Receptacle Description Model Electrical Connection Information (Receptacle Provided at Panel) Straight 120VAC (20Amp) Twist Lock 120VAC (30Amp) Twist Lock 120/240VAC (30Amp) Rated Watts/ (Full load ...
Page 16 - These publications can be ordered from:; General Considerations; Specific gravity of the gaseous fuel.
3-4 Receiving & Installation MN2413 Fuel Connections Before installing the fuel supply piping, check local and state codes that govern the use, application and installation of gaseous fuel supplies. These regulations in addition to thestandards set by the National Fire Protection Agency (NFPA) s...
Page 17 - Pipe; Water; Figure 3-4 Gas Line Connections; Gas Connection; Need correct artwork
Receiving & Installation 3-5 MN2413 Natural Gas Connections The incoming pressure must be 11 inches water column (6 oz. pressure).Require flow rate for natural gas is 400 cubic feet per per hour. Table 3-1 Natural Gas Flow Rate (Cubic Feet per Hour) per Pipe Length Pipe Iron Pipe Size Length (Fe...
Page 18 - LP Gas Connections
3-6 Receiving & Installation MN2413 LP Gas Connections The LPG connections should only be made if your generator is setup to run on LPG. If it is setupto run on Natural Gas, contact your Baldor representative and do not continue with installation. The incoming pressure must be 11 inches water co...
Page 20 - Figure 3-5 Battery Installation; Battery; Use of Electric Motor Loads; Series PC Multifuel
3-8 Receiving & Installation MN2413 Figure 3-5 Battery Installation Washers & Nut Battery Battery Tie Down Bolt Washers & Nut Battery Rack Battery Tie Down The + and – terminals of your battery maybe different than shown. Be sure that thePositive lead is connected to the positive(+) term...
Page 21 - AC Circuit Breakers; Twist lock NEMA L5–30R receptacle, rated 125 Volts at 30 Amperes.
Section 4Operation Operation 4-1 MN2413 Operator Control Panel Each operator panel is slightly different, depending on features of the generator you purchased.The Operator Control Panel of Figure 4-1 is shown because it has most of the available features.This will be used to explain how the controls...
Page 25 - Troubleshooting and Maintenance 5-1; Maintenance; Inspect all fuel clamps to ensure they are tight.
Section 5Troubleshooting and Maintenance Troubleshooting and Maintenance 5-1 MN2413 Maintenance This manual contains only very minimal engine maintenance instructions. Refer to the enginemanufacturer’s owner’s manual for specific engine maintenance instructions for your generatorset. Any maintenance...
Page 26 - -2 Troubleshooting and Maintenance; Problems and Solutions; Problem; Service; the engine manufacturer’s owner’s manual.
5-2 Troubleshooting and Maintenance MN2413 Problems and Solutions Some of the more common problems are listed in Table 5-1. This information is intended to be acheck or verification that simple causes can be located and fixed. It is not an exhaustive “how to”for all types of problems. Procedures tha...
Page 27 - Powerchief; Operator Panel Configuration; NEMA 5-20R GFCI Receptacle
Appendix APowerchief R Multifuel Series Powerchief R Multifuel Series A-1 MN2413 Information in this Appendix applies to the following Baldor Generators:PCM60RE, PCM90VE Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Eachreceptacle is powered by a separate gen...
Page 28 - Replacement Parts
A-2 Powerchief R Multifuel Series MN2413 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure A-2 and A-3. Parts information is provided in Table A-1. Parts information for the engine is provided in theengine manual that was provided with your generator set. P...
Page 29 - Table A-1 Generator Set Parts List; Continued; Wiring Diagrams
Powerchief R Multifuel Series A-3 MN2413 Table A-1 Generator Set Parts List Continued Ref No. Part No. Description PCM60RE PCM90VE Not Shown EH0315A00 Control Box (Operator Panel) X Not Shown EH00330A00 Control Panel Cover (Operator Panel) X Not Shown DI0176A01 Diode X X Not Shown RR0244A00 Varistor...
Page 30 - Figure A-4 PCM60RE Wiring Diagram
A-4 Powerchief R Multifuel Series MN2413 Figure A-4 PCM60RE Wiring Diagram
Page 31 - Figure A-5 PCM90VE Wiring Diagram
Powerchief R Multifuel Series A-5 MN2413 Figure A-5 PCM90VE Wiring Diagram
Page 33 - Baldor District Offices
Baldor District Offices UNITED STATES ARIZONA PHOENIX 4211 S 43RD PLACE PHOENIX, AZ 85040 PHONE: 602-470-0407 FAX: 602-470-0464 CALIFORNIA LOS ANGELES 6480 FLOTILLA COMMERCE, CA 90040 PHONE: 323-724-6771 FAX: 323-721-5859 HAYWARD 21056 FORBES STREET HAYWARD, CA 94545 PHONE: 510-785-9900 FAX: 510-785...
Page 34 - BALDOR GENERATORS; Baldor Electric Company; CALIFORNIA PROPOSITION 65 WARNING:
BALDOR GENERATORS 3815 Oregon Street Oshkosh, WI 54902 (920) 236–4200 or (800) 872–7697 Fax (920) 236–4219 www.baldor.com Baldor Electric Company MN2413 Printed in USA 1/04 C&J500 WARNING: CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust from this product contains chemicals knownto the state ...
