Page 3 - Table of Contents; Table of Contents i
Table of Contents Table of Contents i Section 1General Information 1‐1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction 1‐1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limited Warranty 1‐2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 4 - ii Table of Contents
Page 5 - General Information 1‐1; Introduction; Table 1‐1 VS1 Expansion Boards
Section 1General Information General Information 1‐1 Introduction The Baldor controls represent the latest technology in microprocessorbased motor controls. In addition to the user programmable parametersavailable in every control, many different expansion boards are availablefrom Baldor to further ...
Page 6 - ‐2 General Information; Limited Warranty
1‐2 General Information Limited Warranty For a period of two (2) years from the date of original purchase, BALDORwill repair or replace without charge controls and accessories which ourexamination proves to be defective in material or workmanship. Thiswarranty is valid if the unit has not been tampe...
Page 7 - General Information 1‐3; Safety Notice; WARNING: Do not touch any circuit board, power device or; Continued on next page
General Information 1‐3 Safety Notice This equipment contains voltages that may be as great as 1000 volts!Electrical shock can cause serious or fatal injury. Only qualifiedpersonnel should attempt the start‐up procedure or troubleshoot thisequipment.This equipment may be connected to other machines ...
Page 8 - ‐4 General Information; WARNING: Improper operation of control may cause violent motion
1‐4 General Information WARNING: Improper operation of control may cause violent motion of the motor shaft and driven equipment. Be certainthat unexpected motor shaft movement will not causeinjury to personnel or damage to equipment. Peaktorque of several times the rated motor torque canoccur during...
Page 9 - Description 2‐1; Installation Considerations; installed in
Section 2Expansion Board Description Description 2‐1 Introduction High Resolution Analog Expansion BoardCatalog No. EXBHH005AXX. When this board is installed, two high resolution analog inputs areprovided in addition to the two standard analog outputs. Features: Two (2) Analog InputsTwo (2) Analog O...
Page 10 - ‐2 Description; Table 2‐1 Characteristics
2‐2 Description Table 2‐1 Characteristics HighResolutionInputs Number of Inputs Two Input Signal Levels +5VDC, +10VDC, 0-20 mA or4-20mA Maximum Digital Resolution 16 bits HighResolutionOutputs Number of Outputs Two Output Signal Levels 0-5VDC, +5VDC, 0-10VDC,+10VDC, 0-20 mA or 4-20mA Maximum Digital...
Page 11 - Installation 3‐1; Receiving & Inspection; Remove the expansion board from the shipping container.
Section 3Installation Installation 3‐1 Caution: Before you proceed, be sure to read and becomefamiliar with the safety precautions at the beginning ofthis manual. If you have any questions, seek expertadvise before you proceed. Do not proceed if you areunsure of the safety precautions or any procedu...
Page 12 - ‐2 Installation; Figure 3‐1 Expansion Board Slot Locations
3‐2 Installation 3. Be sure drive operation is terminated and secured. 4. Remove all power sources from the control. 5. Wait at least 5 minutes for internal capacitors to discharge. 6. Refer to the control manual and remove the enclosure cover. 7. Open the control cover and locate Slots 1 & 2, s...
Page 13 - Jumper Definitions; The settings for jumpers J2 to J5 are shown in Figure 3‐2.; Figure 3‐2 Jumper and Terminal Locations (Top View); HI RES Analog; Voltage; Function
Installation 3‐3 Jumper Definitions The settings for jumpers J2 to J5 are shown in Figure 3‐2. Figure 3‐2 Jumper and Terminal Locations (Top View) 1 Chassis Ground 2 Analog Input 1 (+) 3 Analog Input 1 (-) 4 Analog Input 2 (+) 5 Analog Input 2 (-) 6 Analog Ground 7 Analog Ground 8 Analog 1 Output 9 ...
Page 14 - Figure 3‐3 High Resolution Input Connections; Analog Input1; Figure 3‐4 High Resolution Output Connections; Analog Output1
3‐4 Installation Figure 3‐3 High Resolution Input Connections Analog to Digital Converter EXBHH005AXX Control Board Micro Processor Analog Input1 Analog Input2 23 1 5 4 - + - + Terminal tightening torque is 2 lb‐in (0.24 Nm) maximum. Figure 3‐4 High Resolution Output Connections Digital to Analog Co...
Page 15 - Overview; Install EXBHH005 expansion board. If the board is in; Figure 4‐1 Relationship of Parameters; EXBHH005 HI RES Expansion Board; Type
Section 4Software Setup Setup 4‐1 Overview Programming setup is accomplished using the keypad of the control.General programming steps are defined in the appropriate controlmanual.To install the expansion board see Section 3 of this manual. 1. Install EXBHH005 expansion board. If the board is in Slo...
Page 16 - Hi RES Parameters; Level 1, Input Setup Block; Parameter; OP1 parameter selections (P#1451 to 1462) are available if the
4‐2 Setup Hi RES Parameters Level 1, Input Setup Block Parameter P# Adjustable Range Factory User Setting COMMANDSOURCE 1402 3-KEYP AD4-NETWORK5- Opt1 Ana In1 6- Opt1 Ana In2 7- Opt2 Ana In1 8- Opt2 Ana In2 9-EXB PULSE FOLL 1 OP1 ANA IN1TYPE 1451 0-None, 1-(-10V to+10V),2-(-5V to+5V),3-(4to20mA), 4-...
Page 17 - Continued; OP2 parameter selections (P#1463 to 1474) are available if the
Setup 4‐3 Hi RES Parameters Continued Level 1, Input Setup Block Continued Parameter P# Adjustable Range Factory User Setting OP2 ANA IN1TYPE 1463 0-None, 1-(-10V to+10V),2-(-5V to+5V),3-(4to20mA), 4-(0to20mA) 1 OP2 ANA IN1Invert 1464 0-OFF , 1-ON 0 OP2 ANA IN1Gain 1465 0.0% TO 300.0% 100.0 OP2 ANA ...
Page 19 - OP1 parameter selections (P#1551 to 1556) are available if the
Setup 4‐5 Hi RES Parameters Continued Level 1, Output Setup Block Continued Parameter P# Adjustable Range Factory User Setting OP1ANAOUT1Signal 1552 0-SPEED REF1-SPEED DEMAND 2-ACC/DEC3-MOT OR CURRENT4-MAG CURRENT5-MAG CURRENTCOMMAND6-LOAD CURRENT7-LOAD CURRENTCOMMAND8-POWER 9-PH1 CURRENT10-PH2 CURR...
Page 21 - OP2 parameter selections (P#1557 to 1562) are available if the
Setup 4‐7 Hi RES Parameters Continued Level 1, Output Setup Block Continued Parameter P# Adjustable Range Factory User Setting OP2ANAOUT1Signal 1558 0-SPEED REF1-SPEED DEMAND 2-ACC/DEC3-MOT OR CURRENT4-MAG CURRENT5-MAG CURRENTCOMMAND6-LOAD CURRENT7-LOAD CURRENTCOMMAND8-POWER 9-PH1 CURRENT10-PH2 CURR...
Page 23 - Diagnostic Screen
Section 5Troubleshooting Troubleshooting 5‐1 Overview The Main Menu “Diagnostic” option is used to view the diagnosticscreen. Diagnostic Screen At the keypad, from the Main menu the Diagnostic screens are accessedand the Option Boards display shows what boards are installed andrecognized by the soft...
Page 24 - ‐2 Troubleshooting
Page 25 - Baldor District Offices
Page 26 - Printed in USA; BALDOR ELECTRIC COMPANY
E 2005 Baldor Electric Printed in USA 2/06 MN754 BALDOR ELECTRIC COMPANY World Headquarters P.O. Box 2400 Fort Smith, AR 72901-2400 (479) 646-4711 Fax (479) 648-5792 www.baldor.com