Baldor GLC80 - Manual

Table of Contents:

• Page 3 – Table of Contents
• Page 5 – Safety Notice
• Page 6 – Symbols; Precaution Statements Used In This Manual; IMPORTANT SAFETY INSTRUCTIONS; operation of the generator are as described in this manual.
• Page 7 – Product Safety Information 1-3; Operation Warning Statements; Continued; loose clothing or extremities and cause serious or fatal injury.; Continued on next page.
• Page 10 – -6 Product Safety Information
• Page 11 – General Information 2-1; Limited Warranty
• Page 12 – -2 General Information
• Page 16 – -6 General Information; Weight Of The Genset; except in critical situations.; Figure 2-2 Approximate Weight vs. kW Output
• Page 17 – General Information 2-7; Designing An Isolated Foundation; -4 must be added to spread the load over a larger area.
• Page 18 – -8 General Information; Soil Type; bearing capacity of the soil under the foundation is not known.; Figure 2-5 Typical Foundation Installation
• Page 20 – -10 General Information; Figure 2-6 Exhaust System Calculations
• Page 22 – -12 General Information; Heat Exchanger
• Page 23 – General Information 2-13; Remote Radiator Cooling; determined by the fan size and fan speed.; Fitting Size; Hot Well Installations; and requires a hot well system.
• Page 24 – -14 General Information; Figure 2-11 Valves & Fittings and Fluid Flow in Pipe
• Page 26 – Figure 2-13 Coolant Mixture
• Page 27 – General Information 2-17; Air System; A. Air inlet faces the direction of prevailing winds.; Figure 2-14 Air Flow Calculations; exhaust manifold for 100; Wind Barrier
• Page 28 – -18 General Information; Figure 2-15 Radiator Cooling with Ducted Air Handling
• Page 31 – General Information 2-21; Battery Charger; section at the genset to avoid damage due to genset vibrations.; Battery Cables
• Page 32 – -22 General Information
• Page 33 – Receiving & Inspection; Figure 3-1 Generator Lifting; Physical Location; When the Generator is installed outdoors
• Page 34 – under the generator set.; adequate to keep concrete pad free from standing water.; Figure 3-2 Generator Mounting; Large Exhaust Area; Table 3-3 Mounting Dimensions; Generator
• Page 35 – Secure the Generator; generator to the concrete pad using; Engine Cooling; a temperature difference in excess of 15
• Page 37 – your local public service.; towards anything that could catch fire or explode.
• Page 38 – Generator Model; General Considerations
• Page 39 – Pipe; Figure 3-3 Gas Line Connections; External Supply Piping
• Page 41 – Generator Rating; LPG; Do not mount the transfer switch on the generator set.
• Page 42 – Figure 3-4 Three Phase WYE and DELTA Connections
• Page 43 – a common Ground and neutral.; isolated from local ground reference.
• Page 45 – Figure 3-6 Battery Installation; Connect the negative lead to the negative (–) battery terminal.; Recommended Engine Oil and Battery Type; generator can result.
• Page 46 – Post Installation Checks
• Page 47 – Operator Control Panel (Digital Engine Controller Only); The Operator Control Panel is shown in Figure 4-1.; Figure 4-1 Digital Operator Control Panel; MICROPROCESSOR ENGINE CONTROLLER; Vavg; VOLTAGE
• Page 48 – Operator Control Panel; Operating Procedures; signal is initiated and an engine speed signal is detected.)
• Page 49 – Automatic Fault Shutdown
• Page 51 – No Load Test; input for No Load Test.; Standard Faults; Digital Input Faults are initiated from external contact inputs.; Fault
• Page 52 – Figure 4-3 Engine Controller Inputs & Outputs
• Page 53 – Analog Faults
• Page 54 – Output Contacts
• Page 55 – Display Modes
• Page 56 – Apply Power and; Other time delay functions are:
• Page 57 – Generator AC Metering
• Page 58 – Engine Parameter Display; Two engine operating parameter screens are provided.; Battery; Engine Temperature/Oil Pressure; ENG TEMP; Program Menus; security password number. The sub menus are organized as follows:; NO Programming sub-menus are disabled when NO is displayed.; Read Only Mode
• Page 59 – Navigation Hints; that parameter value will remain unchanged.; Main Menu Loop
• Page 60 – Analog Fault Menu Loop; The controller’s analog fault settings are described as follows:
• Page 61 – Digital Fault Menu Loop; The controller’s digital fault settings are described as follows:; Calibration Menu Loop; VOLTS AB ZERO; Voltage Calibration Procedure; Zero Calibration
• Page 62 – Span Calibration; Current Sensing Calibration; CURRENT A ZERO; Displays the type of calibration function, either ZERO or SPAN.; Battery Voltage Calibration; BAT VOLTS SPAN; SPAN Calibration
• Page 63 – Engine Temperature & Oil Pressure Calibration; ENGINE TEMP; Displays the type of calibration function.
• Page 64 – Figure 4-4 Configuration Data Sheet
• Page 65 – Figure 4-5 Main Menu Loop Parameters; Parameter
• Page 67 – Figure 4-9 Engine Control Connections
• Page 70 – Figure 4-12 A121H Analog Engine Controller Connections; Figure 4-13 ASM160 Analog Engine Controller Connections
• Page 71 – service the KN until you are sure it is needed.; Figure 4-14 Garretson KN Fuel Valve; with the proper service information.
• Page 72 – Installation; check all fittings for leaks.
• Page 73 – Troubleshooting and Maintenance 5-1; Maintenance; precedence over any of the following general recommendations.
• Page 74 – -2 Troubleshooting and Maintenance; Problems and Solutions; Problem
• Page 75 – Troubleshooting and Maintenance 5-3
• Page 76 – Service; the engine manufacturer’s owner’s manual.
• Page 77 – Replacement Parts; Description
• Page 79 – Figure A-1 Magnetic Pickup Replacement
• Page 80 – GLC Circuit Breaker & Electrical Data
• Page 81 – GLC DATA
• Page 86 – Figure A-2 Customer Interface Connection Diagram
• Page 89 – Figure A-5 Single Phase – One Breaker Connection Diagram
• Page 90 – Figure A-6 Single Phase – Two Breaker Connection Diagram
• Page 95 – Figure A-11 Three Phase Connection Diagram
• Page 96 – Figure A-12 Three Phase Connection Diagram with PMG
• Page 103 – With Governor
• Page 104 – Figure A-20 Control Box Connections with MEC2 Controller
• Page 109 – Start–up Inspection Form; It is your responsibility to deliver copies to:; Distributor Information
• Page 110 – Return this completed form to:; BALDOR GENERATORS
• Page 111 – Baldor District Offices
• Page 112 – Baldor Electric Company