Baldor E100 - Manual - manualsarea.com

Page 3 - Contents i; Contents; General Information

Contents i MN1942 Contents 1 General Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Introduction 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 MicroFlex e100 features 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 4 - ii Contents; Feedback

ii Contents MN1942 4 Feedback 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Introduction 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.1 Incremental encoder feedback 4-2 . . . . . . . . . . . . . . . . . ...

Page 5 - Contents iii; Mint WorkBench; Troubleshooting; Specifications; Introduction

Contents iii MN1942 6.4 Mint WorkBench 6-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.1 Help file 6-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.2 Starting Mint WorkBench 6-10 . . . . . . . ...

Page 6 - iv Contents; Appendices; A Accessories; B Control System; C CE Guidelines; Outline

iv Contents MN1942 Appendices A Accessories A-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1 Introduction A-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1.1 Fan tray A-2 . . . . . . . . . . . . . . . . . . . . . . ...

Page 7 - General Information 1-1; Mint; General Information

www.supportme.net General Information 1-1 MN1942 Copyright Baldor (c) 2006. All rights reserved. This manual is copyrighted and all rights are reserved. This document or attached software may not, inwhole or in part, be copied or reproduced in any form without the prior written consent of Baldor.Bal...

Page 8 - -2 General Information; Product notice; Home appliances; Precautions; DANGER

www.supportme.net 1-2 General Information MN1942 Product notice Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.This equipment may be connected to other machines that have rotating parts or parts that are controlledby this equipment. Improper use can cau...

Page 9 - General Information 1-3

www.supportme.net General Information 1-3 MN1942 WARNING : Be sure all wiring complies with the National Electrical Code and all regional and local codes. Improper wiring may result in unsafe conditions. WARNING : Be sure that you are completely familiar with the safe operation and programming of th...

Page 10 - -4 General Information

www.supportme.net 1-4 General Information MN1942 CAUTION : Baldor does not recommend using “Grounded Leg Delta” transformer power leads that may create earth/ground loops and degrade system performance. Instead, werecommend using a four wire Wye. CAUTION : Drives are intended to be connected to a pe...

Page 12 - Receiving and inspection; MFE; Meaning

www.supportme.net 2-2 Introduction MN1942 2.2 Receiving and inspection When you receive your MicroFlex e100, there are several things you should do immediately: 1. Check the condition of the shipping container and report any damage immediately to the carrier that delivered your MicroFlex e100. 2. Re...

Page 13 - Units and abbreviations; Ctrl

www.supportme.net Introduction 2-3 MN1942 2.3 Units and abbreviations The following units and abbreviations are used in this manual: V Volt (also VAC and VDC) . . . . . . . . . . . . . . . W Watt . . . . . . . . . . . . . . A Ampere . . . . . . . . . . . . . . . Ω Ohm . . . . . . . . . . . . . . . µ...

Page 15 - Basic Installation 3-1; You should read all the sections in; to ensure safe installation.; Basic Installation

www.supportme.net Basic Installation 3-1 MN1942 3.1 Introduction You should read all the sections in Basic Installation to ensure safe installation. This section describes the mechanical and electrical installation of the MicroFlex e100 in thefollowing stages: H Location considerations H Mounting th...

Page 16 - -2 Basic Installation; III; Other information needed for installation

www.supportme.net 3-2 Basic Installation MN1942 H A PC with the following specification: Minimum specification Recommended specification Processor Intel Pentium 500MHz Intel Pentium III 1GHz or faster RAM 64MB 128MB Hard disk space 40MB 40MB CD-ROM A CD-ROM drive Communication USB port or Ethernet* ...

Page 17 - Basic Installation 3-3; Mechanical installation and cooling requirements

www.supportme.net Basic Installation 3-3 MN1942 3.2 Mechanical installation and cooling requirements It is essential that you read and understand this section before beginning theinstallation . CAUTION : To prevent equipment damage, be certain that the input power has correctly rated protective devi...

Page 18 - -4 Basic Installation; Figure 1 - Mounting and overall dimensions

www.supportme.net 3-4 Basic Installation MN1942 3.2.1 Dimensions 80 (3.2) 63.5 (2.5) 11 (0.4) 167.7 (6 .6 ) 180 (7 .1 ) 6 (0. 24) 6 (0. 24) 5 (0.2) Mounting hole and slot detail 5.5 mm Dimensions shown as: mm (inches) . Depth: 157 mm (6.2 in) Weight: 3A: 1.45kg (3.2lb) 6A: 1.50kg (3.3lb) 9A: 1.55kg ...

Page 19 - Basic Installation 3-5; Mounting and cooling the MicroFlex e100; Ensure you have read and understood the; Figure 2 - Cooling and proximity

www.supportme.net Basic Installation 3-5 MN1942 3.2.2 Mounting and cooling the MicroFlex e100 Ensure you have read and understood the Mechanical installation and location requirements in section 3.2. Mount the MicroFlex e100 vertically on its rear side, the side opposite the front panel.M5 bolts or ...

Page 20 - -6 Basic Installation; The following derating characteristics are for model MFE230A00; Single-phase AC supply; Natural cooling; Three-phase AC supply

www.supportme.net 3-6 Basic Installation MN1942 3.2.3 Derating characteristic - 3A model The following derating characteristics are for model MFE230A00 3 . 0 1 2 3 30 35 40 45 50 55 Ambient temperature (°C) R at ed out put cur rent (A rm s ) Single-phase AC supply Natural cooling Natural cooling 0 1...

Page 21 - Basic Installation 3-7

www.supportme.net Basic Installation 3-7 MN1942 3.2.4 Derating characteristic - 6A model The following derating characteristics are for model MFE230A00 6 . 0 1 2 3 4 5 6 30 35 40 45 50 55 Ambient temperature (°C) Single-phase AC supply Natural cooling 1m/s forced air 1.5m/s forced air 0 1 2 3 4 5 6 ...

Page 22 - -8 Basic Installation

www.supportme.net 3-8 Basic Installation MN1942 3.2.5 Derating characteristic - 9A model The following derating characteristics are for model MFE230A00 9 . 0 1 2 3 4 5 6 7 8 9 30 35 40 45 50 55 Ambient temperature (°C) Three-phase AC supply Natural cooling 1m/s forced air 1.5m/s forced air 2.5m/s fo...

Page 23 - Basic Installation 3-9; Connector locations

www.supportme.net Basic Installation 3-9 MN1942 3.3 Connector locations 3.3.1 Front panel connectors 11 Status+12 DGND 13 DOUT1+14 DIN2+15 DGND16 DIN1+ 17 DIN0+18 DGND19 Drive enable+20 Shield 1 (NC) 2 Data- 3 Data+4 GND (Currently unused) X3 Input / Output X6 Auxiliary port USB X8 Feedback In X1 Po...

Page 24 - -10 Basic Installation; CAN

www.supportme.net 3-10 Basic Installation MN1942 3.3.2 Top panel connectors CAN 1 (NC)2 CAN- 3 CAN GND4 (NC) 5 Shield6 CAN GND 7 CAN+8 (NC) 9 CAN V+ Ethernet 1 TX+2 TX- 3 RX+4 (NC) 5 (NC) 6 RX- 7 (NC) 8 (NC) Both connectorshave identical pinouts.

Page 25 - Basic Installation 3-11; Power connections; User protection has been achieved using Protective Class

www.supportme.net Basic Installation 3-11 MN1942 3.4 Power connections This section provides instructions for connecting the AC power supply. The installer of this equipment is responsible for complying with NEC (National Electric Code)guidelines or CE (Conformite Europeene) directives and applicati...

Page 26 - -12 Basic Installation; Location; Connector X1; Nominal input voltage; Minimum input voltage; line to line; Figure 3 - Single or three-phase power connections

www.supportme.net 3-12 Basic Installation MN1942 3.4.2 Single-phase or three-phase power connections Location Connector X1 (Mating connector: Phoenix COMBICON MSTB 2,5HC/11-ST-5,08) Nominal input voltage 115VAC or 230VAC, 1 Φ or 3 Φ line to line Minimum input voltage 105VAC, 1 Φ or 3 Φ line to line ...

Page 27 - Basic Installation 3-13

www.supportme.net Basic Installation 3-13 MN1942 3.4.3 Input power conditioning Certain power line conditions must be avoided; an AC line reactor, an isolation transformer or astep up/step down transformer may be required for some power conditions: H If the feeder or branch circuit that provides pow...

Page 28 - -14 Basic Installation; Power disconnect and protection devices

www.supportme.net 3-14 Basic Installation MN1942 3.4.3.3 Supplying input power from a variac (variable transformer) When AC power is supplied from a variac, the MicroFlex e100’s pre-charge circuit may notoperate correctly. To ensure that the pre-charge circuitry operates correctly, increase the vari...

Page 29 - Basic Installation 3-15

www.supportme.net Basic Installation 3-15 MN1942 3.4.5 Recommended fuses, circuit breakers and wire sizes Table 3 describes the recommended fuses, circuit breakers and suitable wires sizes to be usedfor power connections. Catalog Cont. AC Input Fuse Circuit Minimum Catalog Number Cont. Output A AC S...

Page 30 - -16 Basic Installation; current; Table 4 - Baldor filter part numbers; WARNING

www.supportme.net 3-16 Basic Installation MN1942 3.4.7 Power supply filters To comply with EEC directive 89/336/EEC, an AC power filter of the appropriate type must beconnected. This can be supplied by Baldor and will ensure that the MicroFlex e100 complies withthe CE specifications for which it has...

Page 31 - Basic Installation 3-17; Connector X2

www.supportme.net Basic Installation 3-17 MN1942 3.4.8 24V control circuit supply A 24VDC supply must be provided to power the controlling electronics. This is useful for safetyreasons where AC power needs to be removed from the power stage but the controllingelectronics must remain powered to retai...

Page 32 - -18 Basic Installation; Motor connections; : Do not connect supply power to the MicroFlex e100 UVW outputs. The

www.supportme.net 3-18 Basic Installation MN1942 3.5 Motor connections MicroFlex e100 will operate with a large number of brushless servo motors. For information onselecting Baldor servo motors please see the sales brochure BR1202, available from your localBaldor representative. The motor must be ca...

Page 33 - Basic Installation 3-19; Motor power cable pin configuration - Baldor BSM rotary motors; Green

www.supportme.net Basic Installation 3-19 MN1942 3.5.1 Motor circuit contactors If required by local codes or for safety reasons, an M-Contactor (motor circuit contactor) may beinstalled to provide a physical disconnection of the motor windings from the MicroFlex e100 (seesection 3.5). Opening the M...

Page 34 - -20 Basic Installation

www.supportme.net 3-20 Basic Installation MN1942 3.5.3 Motor cable pin configuration - Baldor linear motors The following table shows the pin colors used in a typical Baldor linear motor cable set, partnumber AY1763A00: Signal name Motor cable wire color Motor U Black Motor V Red Motor W White Motor...

Page 35 - Basic Installation 3-21; MOTORTEMPERATUREINPUT; Figure 9 - Motor thermal switch circuit; : The 24VDC power supply connected to the thermal switch must be a

www.supportme.net Basic Installation 3-21 MN1942 3.5.5 Thermal switch connection You might wish to wire the motor’s thermal switch contacts (normally closed), using a relay, to adigital input on connector X3 (see section 3.3.1). Using the Mint WorkBench Digital I/O tool, theinput can be configured t...

Page 36 - -22 Basic Installation; Figure 10 - Motor brake control circuit; DRIVEENABLEOUTPUT; CAUTION

www.supportme.net 3-22 Basic Installation MN1942 3.5.6 Motor brake connection You might wish to wire a motor’s brake, via relays, to digital outputs on connector X3 (see section3.3.1). This provides a way for the MicroFlex e100 to control the motor’s brake. A typical circuitis shown in Figure 10. C ...

Page 37 - Basic Installation 3-23; Figure 11 - Regeneration resistor connections

www.supportme.net Basic Installation 3-23 MN1942 3.6 Regeneration resistor (Dynamic Brake resistor) An optional external regeneration resistor may be required to dissipate excess power from theinternal DC bus during motor deceleration. The regeneration resistor must have a resistance ofat least 39 Ω...

Page 38 - -24 Basic Installation

Page 39 - Feedback

www.supportme.net Feedback 4-1 MN1942 4.1 Introduction MicroFlex e100 supports many feedback options for use with linear and rotary motors, includingincremental encoder, encoder with SSI (Synchronous Serial Interface), SinCos encoder, orEnDat absolute encoder. All suitable types of feedback device c...

Page 40 - Pin Incremental encoder function; Figure 12 - Encoder channel input circuit - Channel A shown

www.supportme.net 4-2 Feedback MN1942 4.1.1 Incremental encoder feedback The incremental encoder connections (ABZ channels and Hall signals) are made using the15-pin D-type female connector X8. The encoder inputs (CHA, CHB and CHZ) accept differentialsignals only. Twisted pairs must be used for each...

Page 41 - Figure 13 - Hall channel input circuit - U phase shown; Figure 14 - Encoder cable connections - rotary motors

www.supportme.net Feedback 4-3 MN1942 Hall U- Hall U+ MicroFlex e100 MAX3096Differential line receiver to CPU +5V 1nF 1nF DGND 6 5 2k2 10k 4k7 Figure 13 - Hall channel input circuit - U phase shown 4.1.1.1 Encoder cable configuration - Baldor rotary motors CHA+CHA- CHB+CHB- +5V out DGND 19 2 10 3 11...

Page 42 - Figure 15 - Encoder cable connections without halls - rotary motors; Figure 16 - Halls-only feedback cable connections - rotary motors

www.supportme.net 4-4 Feedback MN1942 4.1.1.2 Encoders without Halls Incremental encoders without Hall feedback connections may be connected to theMicroFlex e100. However, if Hall connections are not present, it will be necessary for theMicroFlex e100 to perform an automatic phase search sequence ea...

Page 43 - Linear Motors; Baldor Hall cable internal wire colors; White; Hall GND; Figure 17 - Encoder cable connections - linear motors

www.supportme.net Feedback 4-5 MN1942 4.1.1.4 Encoder cable pin configuration - Baldor linear motors Baldor linear motors use two separate cables (encoder and Hall). The cores of these two cablesmust be wired to the appropriate pins of the 15-pin D-type mating connector (supplied): Signal name Micro...

Page 44 - Pin SSI function; Figure 18 - SSI encoder cable connections

www.supportme.net 4-6 Feedback MN1942 4.1.2 SSI feedback The SSI (Synchronous Serial Interface) encoder interface is specifically designed for use withBaldor SSI motors, which incorporate a custom Baumer SSI encoder. Correct operation withother SSI interfaces cannot be guaranteed. The SSI encoder co...

Page 46 - Pin SinCos function; Figure 20 - SinCos cable connections

www.supportme.net 4-8 Feedback MN1942 4.1.3 SinCos feedback The SinCos connections (Sin and Cos incremental channels only) are made using the 15-pinD-type female connector X8. Twisted pair cables must be used for the complementary signalpairs e.g. Sin+ and Sin-. The overall cable shield (screen) mus...

Page 48 - Pin Absolute encoder function; Figure 22 - Absolute encoder cable connections

www.supportme.net 4-10 Feedback MN1942 4.1.4 EnDat (absolute encoder) feedback The absolute encoder interface supports both incremental and absolute (multi and single turn)feedback using EnDat technology. It is possible to read and write information to the encoder.The absolute encoder connections ar...

Page 53 - Figure 24 - Drive enable input circuit; Print DRIVEENABLESWITCH

www.supportme.net Input / Output 5-3 MN1942 5.2.1 Drive enable input Location Connector X3, pins 9 & 19(Mating connector: Weidmüller Minimate B2L 3.5/20) Name Drive enable Description Dedicated drive enable input.Nominal input voltage: +24VDC (input current not to exceed 50mA) Sampling interval:...

Page 55 - Figure 26 - General purpose digital input circuit; RESETINPUT

www.supportme.net Input / Output 5-5 MN1942 5.2.2 General purpose digital input DIN0 Location Connector X3, pins 7 & 17(Mating connector: Weidmüller Minimate B2L 3.5/20) Name DIN0 Description General purpose opto-isolated digital input.Nominal input voltage: +24VDC (input current not to exceed 5...

Page 57 - Maximum input frequency:; Figure 28 - General purpose fast digital input circuit

www.supportme.net Input / Output 5-7 MN1942 5.2.3 General purpose digital inputs DIN1 & DIN2 Location Connector X3, pins 6 & 16 (DIN1), 4 & 14 (DIN2)(Mating connector: Weidmüller Minimate B2L 3.5/20) Name DIN1, DIN2 Description General purpose fast opto-isolated digital inputs.Nominal in...

Page 58 - Special functions on inputs DIN1 and DIN2

www.supportme.net 5-8 Input / Output MN1942 NextMove e100 / controller Mint OUTX.0 10k DOUT0 USRGND 1 10 UDN2982 Usersupply 24V Usersupply GND USR V+ 9 ‘X11’ DIN1+ MicroFlex e100 DIN1- ‘X3’ 16 6 TLP115A 10 Shield Connect overallshield at one end only Figure 29 - Digital input - typical connection fr...

Page 59 - User supply; Figure 30 - DOUT0 output circuit; Alternatively, the Mint keyword

www.supportme.net Input / Output 5-9 MN1942 5.2.5 General purpose / status output DOUT0 Location Connector X3, pins 1 & 11(Mating connector: Weidmüller Minimate B2L 3.5/20) Name Status / DOUT0 Description General purpose opto-isolated digital outputOutput current: 100mA maximum User supply +28VD...

Page 60 - Figure 31 - DOUT0 - typical connections to a Baldor NextMove e100

www.supportme.net 5-10 Input / Output MN1942 NextMove e100 / controller DOUT0+ DOUT0- 8 9 MicroFlex e100 DIN4 CREF1 TLP127 6k2 TLP280 Usersupply GND Usersupply 24V 11 1 ‘X3’ ‘X9’ 100R 4n7 Figure 31 - DOUT0 - typical connections to a Baldor NextMove e100

Page 61 - Figure 32 - DOUT1 output circuit; OUTPUTACTIVELEVEL

www.supportme.net Input / Output 5-11 MN1942 5.2.6 General purpose output DOUT1 Location Connector X3, pins 3 & 13(Mating connector: Weidmüller Minimate B2L 3.5/20) Name DOUT1 Description General purpose opto-isolated digital outputOutput current: 100mA maximum User supply: +28VDC maximum Update...

Page 62 - Figure 33 - DOUT1 - typical connections to a Baldor NextMove e100

www.supportme.net 5-12 Input / Output MN1942 NextMove e100 / controller DOUT1+ DOUT1- 8 9 MicroFlex e100 DIN4 CREF1 TLP127 Usersupply GND Usersupply 24V 13 3 ‘X3’ ‘X9’ 6k2 TLP280 100R 4n7 Figure 33 - DOUT1 - typical connections to a Baldor NextMove e100

Page 63 - USB communication; Ground

www.supportme.net Input / Output 5-13 MN1942 5.3 USB communication 5.3.1 USB port Location USBMating connector: USB Type B (downstream) plug Pin Name Description 1 VBUS USB +5V 2 D- Data- 3 D+ Data+ 4 GND Ground The USB connector is used to connect the MicroFlex e100 to a PC running Mint WorkBench. ...

Page 64 - Ethernet interface; can

www.supportme.net 5-14 Input / Output MN1942 5.4 Ethernet interface The Ethernet interface provides TCP/IP and ETHERNET Powerlink (EPL) networking capabilities. 5.4.1 TCP/IP Transmission Control Protocol / Internet Protocol (TCP/IP) is a common set of protocols used totransfer information between de...

Page 66 - Shield

www.supportme.net 5-16 Input / Output MN1942 5.4.3 Ethernet connectors Ethernet connections are made using the identical RJ45 Ethernet receptacles. Location E1 & E2 Pin Name Description 1 TX+ Transmit+ 2 TX- Transmit- 3 RX+ Receive+ 4 - (NC) 5 - (NC) 6 RX- Receive- 7 - (NC) 8 Shield Shield conne...

Page 69 - Figure 38 - Typical CANopen network connections; NODESCAN

www.supportme.net Input / Output 5-19 MN1942 7 2 6 9 NextMove e100 D-type 7 2 Baldor HMI Operator Panel Twisted pairs Twisted pairs T R T R End node 7 2 6 9 7 2 6 9 24V 0V MicroFlex e100 D-type 6 5 CANopen D-type 1 2 Power supply terminal block 24V 0V CAN+ CAN- 5 5 Figure 38 - Typical CANopen networ...

Page 73 - Connection summary - recommended system wiring; Figure 40 - Recommended system wiring

www.supportme.net Input / Output 5-23 MN1942 5.7 Connection summary - recommended system wiring As an example, Figure 40 shows the recommended wiring necessary for the MicroFlex e100 tocontrol a motor, while conforming to the EMC requirements for ‘industrial’ environments. 2A PC AC power Motor power...

Page 75 - Connecting the MicroFlex e100 to the PC; Installing Mint Machine Center and Mint WorkBench; from the Windows; Configuration

www.supportme.net Configuration 6-1 MN1942 6.1 Introduction Before powering the MicroFlex e100 you will need to connect it to the PC using a USB or Ethernetcable and install the supplied Mint Machine Center software. This software includes a number of tools to allow you to configure and tune the Mic...

Page 77 - xxx; Properties; existing settings. Click

www.supportme.net Configuration 6-3 MN1942 The MicroFlex e100 is now ready to be configured using Mint WorkBench. Note: If the MicroFlex e100 is later connected to a different USB port on the host computer,Windows may report that it has found new hardware. Either install the driver filesagain for th...

Page 78 - Click; OK; to close the Local Area Connection Properties dialog.

www.supportme.net 6-4 Configuration MN1942 7. In the Subnet mask box, enter 255.255.255.0 and click OK . Click OK to close the Local Area Connection Properties dialog. 8. On the Windows Start menu, select Command Prompt (often found under Accessories). 9. In the Command Prompt window, type PING 192....

Page 79 - Mint Machine Center; Figure 41 - The Mint Machine Center software

www.supportme.net Configuration 6-5 MN1942 6.3 Mint Machine Center The Mint Machine Center (MMC) is used to view the network of connected controllers in asystem. Individual controllers and drives are configured using Mint WorkBench. Note: If you have only a single MicroFlex e100 connected to your PC...

Page 81 - Start; Programs

www.supportme.net Configuration 6-7 MN1942 6.3.1 Starting MMC 1. On the Windows Start menu, select Programs , Mint Machine Center, Mint Machine Center. 2. In the controller pane, ensure that Host is selected. In the information pane, click Scan. 3. When the search is complete, click once on ‘MicroFl...

Page 82 - Figure 43 - The Mint WorkBench software

www.supportme.net 6-8 Configuration MN1942 6.4 Mint WorkBench Mint WorkBench is a fully featured application for commissioning the MicroFlex e100. The mainMint WorkBench window contains a menu system, the Toolbox and other toolbars. Manyfunctions can be accessed from the menu or by clicking a button...

Page 83 - See Also; Figure 44 - The Mint WorkBench help file

www.supportme.net Configuration 6-9 MN1942 6.4.1 Help file Mint WorkBench includes a comprehensive help file that contains information about every Mintkeyword, how to use Mint WorkBench and background information on motion control topics. Thehelp file can be displayed at any time by pressing F1. On ...

Page 85 - In the Select Controller dialog, click; to search for the MicroFlex e100. Mint WorkBench; Select; Scan

www.supportme.net Configuration 6-11 MN1942 3. In the Select Controller dialog, click Scan to search for the MicroFlex e100. Mint WorkBench will scan the PC’s ports for the MicroFlex e100. When the search is complete, click ‘MicroFlex e100’ in the list to select it, then click Select . This check bo...

Page 86 - Save Drive Parameters

www.supportme.net 6-12 Configuration MN1942 6.4.3.1 Using the Commissioning Wizard CAUTION : The motor will move during commissioning. For safety it is advisable to disconnect any load from the motor during initial commissioning. The motorcan be tuned with the load connected after the Commissioning ...

Page 88 - Further configuration; Apply

www.supportme.net 6-14 Configuration MN1942 6.5 Further configuration Mint WorkBench provides a number of tools, each of which has an icon on the left of the screen.Click once on an icon to select the tool. Two of the main tools used for tuning and configuring theMicroFlex e100 are described in the ...

Page 93 - Troubleshooting

www.supportme.net Troubleshooting 7-1 MN1942 7.1 Introduction This section explains common problems that may be encountered, together with possiblesolutions. If you want to know the meaning of the LED indicators, see section 7.2. 7.1.1 Problem diagnosis If you have followed all the instructions in t...

Page 96 - Continuously illuminated: An error has occurred.

www.supportme.net 7-4 Troubleshooting MN1942 7.2.3 ETHERNET LEDs The ETHERNET LEDs display the overall condition of the Ethernetinterface once the startup sequence has completed. The LED codesconform to the ETHERNET Powerlink Standardization Group (EPSG)standard at the time of production. Green (sta...

Page 97 - xx; The Status LED is flashing red:

www.supportme.net Troubleshooting 7-5 MN1942 7.2.4 Communication Status LED is off: H Check that the 24VDC control circuit supply is connected correctly to connector X2 and isswitched on. ETHERNET LEDs blinking green and red simultaneously: H Does the MicroFlex e100 have firmware in it? If you tried...

Page 98 - only

www.supportme.net 7-6 Troubleshooting MN1942 7.2.7 Tuning Cannot enable the MicroFlex e100 because there is an error 10010: H Check the drive enable input on connector X3 pins 9 and 19 is connected and poweredcorrectly. When the MicroFlex is enabled the motor is unstable: H Check that the load is fi...

Page 99 - The CANopen bus is ‘off’:

www.supportme.net Troubleshooting 7-7 MN1942 H The integrity of the CAN cables. The MicroFlex e100 should recover from the ‘passive’ state once the problem has been rectified(this may take several seconds). The CANopen bus is ‘off’: This means that the internal CAN controller in the MicroFlex e100 h...

Page 101 - Specifications

www.supportme.net Specifications 8-1 MN1942 8.1 Introduction This section provides technical specifications for the MicroFlex e100. 8.1.1 AC input power and DC bus voltage (X1) All models Unit AC input 1 Φ 3 Φ Nominal input voltage VAC 115 or 230 Minimum input voltage 105* Maximum input voltage 250 ...

Page 105 - Description

www.supportme.net Specifications 8-5 MN1942 8.1.8 Incremental encoder feedback option (X8) Unit All models Encoder input RS422 A/B Differential, Z index Maximum input frequency (quadrature) MHz 8 Hall inputs RS422 A/B Differential Output power supply to encoder 5V, 200mA max. Maximum recommended cab...

Page 107 - Weight

www.supportme.net Specifications 8-7 MN1942 8.1.14 Weights and dimensions Description 3A 6A 9A Weight 1.45kg (3.2 lb) 1.5kg (3.3 lb) 1.55kg (3.4 lb) Nominal overall dimensions 180mm x 80mm x 157mm (7.1in x 3.2in x 6.2in)

Page 109 - Accessories

www.supportme.net Accessories A-1 MN1942 A.1 Introduction This section describes accessories and options that you may need to use with yourMicroFlex e100. Shielded (screened) cables provide EMI / RFI shielding and are required forcompliance with CE regulations. All connectors and other components mu...

Page 110 - Fan tray

www.supportme.net A-2 Accessories MN1942 A.1.1 Fan tray The fan tray (Baldor part FAN001-024) provides sufficient cooling for the 3A, 6A or 9AMicroFlex e100. It requires 23 - 27.5VDC at 325mA, which may be sourced from the samefiltered control circuit supply used for the MicroFlex e100. The MicroFle...

Page 114 - Dimensions

www.supportme.net A-6 Accessories MN1942 B D A C Mounting keyhole and slot detail G H J G 5.5mm H 11mm J 10mm K 5mm G K Dimensions shown as: mm (inches) . A C F E Dimensions mm (inches) Dimension FI0029A00 A 255 (10.04) B 100 (3.94) C 244.5 (9.63) D 70 (2.76) E 40 (1.57) F 20 (0.79) Figure 49 - Filt...

Page 115 - Figure 50 - Regeneration resistor dimensions

www.supportme.net Accessories A-7 MN1942 A.1.4 Regeneration resistors Depending on the application, MicroFlex e100 might require an external regeneration resistor tobe connected to pins R1 and R2 of connector X1. The regeneration resistor dissipates energyduring braking to prevent an over-voltage er...

Page 119 - CAT5 Ethernet cable

www.supportme.net Accessories A-11 MN1942 A.1.11 Ethernet cables The cables listed in this table connect MicroFlex e100 to other EPL nodes such asNextMove e100, additional MicroFlex e100s, or other EPL compatible hardware. The cables arestandard CAT5 ‘crossover’ Ethernet cables: Cable assembly descr...

Page 121 - Control System

www.supportme.net Control System B-1 MN1942 B.1 Introduction The MicroFlex e100 can use two main control configurations: H Servo (Position). H Torque Servo (Current). Each configuration supports different control modes, selected by using the Tools, Control Modemenu item or by using the CONTROLMODE k...

Page 127 - CE Guidelines

www.supportme.net CE Guidelines C-1 MN1942 C.1 Outline This section provides general information regarding recommended methods of installationfor CE compliance. It is not intended as anexhaustive guide to good practice and wiringtechniques. It is assumed that the installer of theMicroFlex e100 is su...

Page 128 - The following points should be considered:; Cabinet

www.supportme.net C-2 CE Guidelines MN1942 C.1.3 Use of CE compliant components The following points should be considered: H Using CE approved components will not guarantee a CE compliant system! H The components used in the drive, installation methods used, materials selected forinterconnection of ...

Page 130 - Figure 53 - Earthing/grounding cable shields; Figure 54 - Encoder signal cable grounding

www.supportme.net C-4 CE Guidelines MN1942 C.1.6 Wiring of shielded (screened) cables Remove the outer insulation to expose the overall shield. Clamp should provide 360° contact with the cable. Flat or p-typeconductive clamp Figure 53 - Earthing/grounding cable shields 192 10 3 11 1213 MicroFlex e10...

Page 131 - See; Index

Index MN1942 A Abbreviations. See Units and Abbreviations Accessories, A-1 EMC filters, A-4fan tray, A-2feedback cables, A-9, A-10footprint filter, A-3motor power cables, A-8regeneration resistors, A-7 B Basic Installation, 3-1 C CAN interface CANopen, 5-18connector, 5-17introduction, 5-17LEDs, 7-3o...

Page 133 - Overloads

Index MN1942 connections, 3-18brake connection, 3-22power cable, 3-19–3-20, A-8sinusoidal filter, 3-20thermal switch, 3-21 Mounting, 3-5 N Node ID selector switches, 5-20 O Operation, 6-1 configuring the TCP/IP connection, 6-3connecting to the PC, 6-1installing Mint Machine Center, 6-1installing Min...

Page 134 - USB

Index MN1942 problem diagnosis, 7-1STATUS LED, 7-2SupportMe, 7-1tuning, 7-6 U Units and abbreviations, 2-3TCP/IP, configuring, 6-3 USB installing the driver, 6-2port, 5-13 W Weights and dimensions, 8-7Wires sizes, 3-15WorkBench. See Mint WorkBench

Page 135 - Comments

Comments MN1942 If you have any suggestions for improvements to this manual, please let us know. Write yourcomments in the space provided below, remove this page from the manual and mail it to: ManualsBaldor UK LtdMint Motion Centre6 Bristol Distribution ParkHawkley DriveBristolBS32 0BFUnited Kingdo...

Page 136 - Thank you for taking the time to help us.

Comments MN1942 Thank you for taking the time to help us.