Page 2 - FORWARD; WE STRONGLY; . You should refer to the manual when
FORWARD This manual contains the information you need to safely and efficiently operate your generator set. During the preparation of this manual every effort was made to ensure the accuracy of its contents. DO NOT OPERATE THIS GENERATOR SET UNTIL YOU CAREFULLY READ THIS MANUAL AND UNDERSTAND THE SA...
Page 5 - FOR GASOLINE OR DIESEL POWERED GENERATOR SETS
♦ Always treat the electrical circuits as if they were energized. ♦ Disconnect all leads plugged into the unit Prior to working on it. ♦ Have the electrical circuits serviced only by qualified technicians. ♦ Inspect wiring frequently and replace frayed, broken or poor leads. ♦ Do not connect this un...
Page 7 - TABLE OF CONTENTS; SECTION
TABLE OF CONTENTS SECTION PAGE Basic Location Information…………………………………………………………………………………………………..1 Basic Connection Information……………………………………………………………………………………………..2 Basic Engine Information………………………………………………………………………………………………………….3 Generator End Maintenance……………………………………………………………………………………………………..4 B...
Page 8 - LOCATION
LOCATION For best service from your stationary generator set there are several factors which should be taken into consideration when choosing the best location in which to permanently mount it: MOISTURE: All electrical equipment should be protected from excessive moisture. Failure to do so will resu...
Page 9 - CONNECTIONS; Any electrical generator that is temporarily connected to a
CONNECTIONS WIRING: Use sufficiently large insulated wire to connect the generator set to the load. The gauge of the wire will depend largely on the distance, the permissible voltage drop, and the size and type of load. If you are not sure of the gauge wire needed for your application, consult a com...
Page 10 - ENGINE INFORMATION; and that it is being
ENGINE INFORMATION This operator's manual only covers basic day-to-day engine operating instructions. However, the engine manufacturer's manual is included with your generator set and should be referred to for any additional information you may need. Become familiar with and follow all the engine ma...
Page 11 - MAINTENANCE; GENERATOR END MAINTENANCE; Repair or replace any problems prior to using the unit.
MAINTENANCE MAINTENANCE SHOULD ONLY BE PERFORMED ON THE GENERATOR SET AFTER THE ENGINE HAS STOPPED AND THE GENERATOR SET HAS COOLED DOWN. THE BATTERY AND SPARK PLUG SHOULD ALSO BE DISCONNECTED PRIOR TO PERFORMING MAINTENANCE. GENERATOR END MAINTENANCE Generator end maintenance consists of cleaning t...
Page 12 - ENGINE MAINTENANCE
equipped with this feature). Make sure that the auto idler magnet does not touch the throttle lever of the engine when it is running and the auto idler switch is turned off. √ Adjust the engine speed to 3720 RPM's (62 Hz) with no load applied to the generator set. √ Adjust the auto idler speed after...
Page 13 - STORAGE; do not
STORAGE If you will not be using the generator set for a significant amount of time (3 months or longer) you should store the generator to prevent any problems that could arise from sitting idle. Please fully read the following guidelines prior to storing the unit. 1. Remove all fuel from the engine...
Page 14 - USE OF ELECTRIC MOTORS; The type of load connected to the motor
USE OF ELECTRIC MOTORS Electric motors require much more current (amperes) to start them than to run them. Some motors, particularly split-phase motors are very difficult to start and requires 5 to 7 times as much current to start them as it does to run them. Repulsion-induction type motors are the ...
Page 15 - ORDERING PARTS; SERVICE
ORDERING PARTS When Generator repair parts are needed, they may be obtained by calling the Parts Department at Baldor Generators or the nearest local office of Baldor Electric Company. Accurate information such as the following will assure that you receive accurate parts for your particular generato...
Page 16 - OPERATION; PRIOR TO STARTING THE UNIT:; STARTING THE GEN SET:; Starting with recoil:
OPERATION PRIOR TO STARTING THE UNIT: 1. Locate and set up the generator set in an open, dry, well ventilated and reasonably level location. OPERATING THIS UNIT IN AN AREA NOT SUITABLE FOR IT'S PROPER USE MAY CAUSE DAMAGE TO THE UNIT, SEVERE INJURY, OR DEATH. SEE "LOCATION INFORMATION" SECTI...
Page 17 - Power is now present; OIL CAPACITIES AND BATTERY RECOMMENDATIONS
If the engine does not start after turning the engine over a few times, smell for fuel near the air cleaner. If there is a significant gasoline smell coming from the air cleaner, turn the choke lever off and attempt to start the engine with the choke off. D. After the engine has started, turn the en...
Page 18 - . Check the voltage regulator fuse and replace it if necessary.; The generator speed is too slow; If the generator is turning too slow the generator set will; Bad circuit breaker; . Loss of residual magnetism will not allow the generator's
SIMPLE TROUBLESHOOTING Listed below are the more simple solutions to some of the more common problems that are reported to the Service Department at Baldor Generators. These troubleshooting solutions are meant to be an aid for a person who has minimal electrical knowledge and experience. More in-dep...
Page 19 - E. Restart the unit and check for voltage output.; Generator speed too slow; . If the generator is turning too slow, the generator set will; Broken wires or loose connections.; Broken wires or loose connections can cause the; HIGH VOLTAGE OUTPUT; Generator speed too fast.
E. Restart the unit and check for voltage output. BE EXTREMELY CAREFUL WHEN USING THE ALTERNATE METHOD FOR FLASHING THE GENERATOR AS YOU WILL BE WORKING AROUND FAST, ROTATING COMPONENTS ALONG WITH LIVE WIRES AND BARE CONNECTIONS. LOW VOLTAGE OUTPUT Possible Problems: 1. Generator speed too slow . If...
Page 20 - CONTROL PANEL; For OHV30
CONTROL PANEL For OHV30 A = NEMA 515R GFCI DUPLEX. This receptacle is a ground fault circuit interrupter duplex rated at 20 amps. This receptacle must be tested on a regular basis (monthly). B = STANDARD DUPLEX RECEPTACLE. This is your standard household duplex receptacle, it is rated for 120 VAC, 1...
Page 21 - hours accumulated on the unit.
CONTROL PANEL FOR OHV40, OHV50, OHV60 A = NEMA 515R GFCI DUPLEX. This ground fault circuit interrupter duplex is rated at 125VAC, 20 Amps. This receptacle must be tested on a regular basis (Monthly). B = AC Circuit Breakers. These Circuit Breakers provide overload protection for the generator set. W...
Page 22 - accumulated on the unit.
CONTROL PANEL FOR OHV85 A = THE AUTO IDLER FEATURE ON/OFF SWITCH. The Auto Idler Feature allows the engine on the generator set to slow down to a "slow speed position" when there is no load being applied to the unit. When a load is applied to the unit the auto idler circuitry allows the engi...
Page 23 - Generator-End Componentry
Page 24 - PARTS BREAKDOWN; FOR OHV30 GENERATOR SETS:
PARTS BREAKDOWN FOR OHV30 GENERATOR SETS: REF LETTER OLD PART # NEW PART # DESCRIPTION A 46.10025C 61SA0019A01 Stator assembly B 66.00025 61RA0011A00 Rotor Assembly D 230.02020 10XN3124K12 Bolt to attach Rotor E 230.04020 10XN3124Y14 Bolt to Attach Engine Adaptor F 230.12010 84XN1032L10SP Bolt to At...
Page 28 - FOR OHV85 GENERATOR SETS:
PARTS BREAKDOWN FOR OHV85 GENERATOR SETS: REF LETTER OLD PART # NEW PART # DESCRIPTION A 46.10075B 61SA0022A01 Stator assembly B 66.00075 61RA0016A00 Rotor Assembly C 140.00200 CT0046A00SP Idler Transformer D 230.04040 Consult Factory Bolt to attach Rotor ***** E 230.08030 Consult Factory Bolt to At...
Page 29 - Wiring Diagram
Page 34 - Owner’s Responsibilities:
*Labor coverage for warrantable repairs is provided for the applicable period not to exceed published rates as contained in the Baldor Generators Warranty Policy. Mileage is allowed only for permanent installations not to exceed published rates as contained in the Baldor Generators Warranty Policy. ...
Page 36 - Service is just a phone call away:
Service is just a phone call away: 800-872-7697 www.baldor.com/products/generators.asp 3815 Oregon Street Oshkosh WI 54902 Phone: (920) 236-4200 Fax: (920) 236-4219