Yamaha FZ- Installation Manual

Page 2 - TABLE OF CONTENTS

TABLE OF CONTENTS Tools You Will Need Page 3 Section 1: Removing Stock Tail Light from Motorcycle Page 4 Section 2: Removing Stock LED PCB from Tail Light Page 12 Section 3: Adding Lupus Lights PCB to the Tail Light Page 19 Section 4: Placing Modified Tail Light on Motorcycle Page 25 General Disclai...

Page 3 - Tools You Will Need; -Phillips Screwdriver

Tools You Will Need -Phillips Screwdriver -4mm Allen Key -10mm socket -8mm socket -Socket wrench to drive both sockets mentioned above -Flat Head Screwdriver -Needle-nose plier -Preheated Oven -Oven-safe non-metallic surface to place tail light assembly on (wood, silicon baking sheet, etc) -Camera (...

Page 4 - Section 1: Removing Stock Tail Light from Motorcycle; Remove the seat; disconnect the battery

Section 1: Removing Stock Tail Light from Motorcycle Step 1: Remove the seat Step 2: Before dealing with electricity make sure you disconnect the battery ! ☠

Page 8 - bolts on each side

Step 7: Pull the two pieces of plastic apart on the rear tail on both sides to give room to access (4) 8mm bolts on each side

Page 10 - Remove (2) 10mm nuts holding tail light assembly bracket on

Step 10: Remove (2) 10mm nuts holding tail light assembly bracket on Step 11: Carefully remove the bracket so that disconnecting the white connector is easier.

Page 12 - Section 2: Removing Stock LED PCB from Tail Light

Section 2: Removing Stock LED PCB from Tail Light Step 1: Remove (2) 4mm Allen bolts to remove the metal tail light assembly bracket

Page 14 - flathead screwdriver (See picture below for tab locations)

Step 4: Remove the outer black housing from the inner one by pressing in all the (6) tabs gently with a flathead screwdriver (See picture below for tab locations)

Page 16 - Carefully apply

Step 6: Place the remaining enclosure on a non-metallic container and place on the top rack of the oven. Step 7: Turn the oven heating element off and allow the enclosure to sit in the oven for 15 minutes Warning: The plastic enclosure will be hot when taken out of the oven ( duh ). Use some kind of...

Page 17 - LED PCB to the enclosure.

Step 10: After separating the two pieces make sure that no sealant is left on the outside surfaces of the lens or enclosure plastic. Once the sealant cools it will be very strong and almost impossible to remove without reheating. Step 11: After the enclosure has cooled, use a Phillip’s screwdriver t...

Page 19 - Section 3: Adding Lupus Lights PCB to the Tail Light

Section 3: Adding Lupus Lights PCB to the Tail Light Step 0: TIP: If you’d like to reuse the OEM grommet, you will have to “gut” it to allow you to pass the connectors through. We used an Exact-O knife to get the desired result. If you don’t want to spend the time gutting the OEM grommet, simply fil...

Page 21 - Screw in (2) black Phillips screws to hold the circuit board down

Tip: If reusing the OEM grommet, make sure you reinsert it and twist to secure it! Step 3: Screw in (2) black Phillips screws to hold the circuit board down

Page 22 - Use of stock sealant; oven set to 260 degrees F for 10 minutes.; Use of Butyl Rubber Glue; The rubber glue has almost a dough-like consistency. Simply take

Resealing Procedure There are a few ways to reseal the LED lens to the enclosure. They are described as follows: A. Use of an RTV Silicon : Place the two halves of the enclosure on the top rack of the preheated oven set to 260 degrees F for 10 minutes. Please make sure the oven heating element is tu...

Page 25 - Section 4: Placing Modified Tail Light on Motorcycle; Plug in the center white running/brake light connector.

Section 4: Placing Modified Tail Light on Motorcycle Step 1: Plug in the center white running/brake light connector.

Page 26 - connectors you have been shipped)

Step 2: Reattach the tail light to the rear of the motorcycle using the bolts removed from Sec. 1: Step 10 Step 3: Plug in both turn signal connectors (they are color coded so just match the colors of the connectors you have been shipped)

Page 27 - Reinstall the seat lock bracket using the (4) 8mm bolts from

Step 4: Reinstall the seat lock bracket using the (4) 8mm bolts from Sec 1: Step 8 Step 5: Reinsert the two pieces of plastic on both sides of the rear tail (reverse of Sec 1: Step 7 )

Page 30 - Reconnect the battery to the electrical system.

Step 8: Reinstall (2) 10mm bolts from Sec 1: Step 4 Step 9: Reconnect the battery to the electrical system.

Page 31 - Place the seat back onto the motorcycle

Page 32 - Pat yourself on the back... you did it!; Enjoy your awesome integrated LED tail light!

Step 11: Turn on the motorcycle, test the operation of running lights, brake lights, and turn signals. Step 12: Pat yourself on the back… you did it! Enjoy your awesome integrated LED tail light! We would love to get feedback and installation photos! Please send any comments or critiques on how we c...

Yamaha FZ- Installation Manual

Table of Contents:

Summary

Other Yamaha Models